Prosecution Insights
Last updated: October 16, 2026
Application No. 19/113,741

INVERTER, METHOD FOR MANUFACTURING AN INVERTER, AND ELECTRIC MACHINE

Non-Final OA §103
Filed
Mar 20, 2025
Priority
Sep 21, 2022 — DE 102022124175.0 +1 more
Examiner
BUI, HUNG S
Art Unit
2841
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Schaeffler Technologies AG & Co. KG
OA Round
1 (Non-Final)
87%
Grant Probability
Favorable
1-2
OA Rounds
7m
Est. Remaining
98%
With Interview

Examiner Intelligence

Grants 87% — above average
87%
Career Allowance Rate
1456 granted / 1666 resolved
+19.4% vs TC avg
Moderate +10% lift
Without
With
+10.1%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 1m
Avg Prosecution
20 currently pending
Career history
1701
Total Applications
across all art units

Statute-Specific Performance

§101
0.5%
-39.5% vs TC avg
§103
56.1%
+16.1% vs TC avg
§102
37.9%
-2.1% vs TC avg
§112
1.8%
-38.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1666 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Priority Acknowledgment is made of applicant’s claim for foreign priority under 35 U.S.C. 119 (a)-(d). The certified copy has been filed in parent Application No. 10-2022-124175.0, filed on 09/21/2022 in Germany. Information Disclosure Statement The IDS filed on 03/20/2025 has been considered and made of record. Oath/Declaration The oath/declaration filed on 03/20/2025 is acceptable. Claim Objections Claim 20 is objected to because of the following informalities: Claim 20 cannot depend on its self. Appropriate correction is required. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-9 and 11-20 are rejected under 35 U.S.C. 103 as being unpatentable over Herron et al. [US 2011/0043303], in view of Aitzetmueller et al. [US 2018/0184542]. Regarding claim 1, Herron et al., disclose an inverter (124, figures 1-7) for supplying current to an electric machine (abstract), said inverter comprising: an inverter housing (124, figure 5) inside which power electronics (26, 28 and 30, figures 1-5) accommodated; an electrical input (14 & 16, figure 1) for coupling to an electrical DC voltage source (paragraph 0003); an electrical output (20 & 22, figure 1) for coupling to an electrical AC voltage consumer (paragraph 0048), wherein the power electronics are designed to transform the DC voltage applied to the electrical input into an AC voltage applied to the electrical output; and at least one of a passive EMC filter and an active EMC filter (10 and/or 46, figures 1-3) arranged on a flexible printed circuit board (12, figures 1-3) which is fixed on a laminated busbar(32 & 34, figure 3). Herron et al., disclose the claimed invention except for the inverter enclosed in an inverter housing. Aitzetmueller et al., disclose an inverter (1, figures 1-6) is enclosed in an inverter housing (14, figures 2 and 5-6). It would have been to one of ordinary skill in the art at the time the invention was made to use a housing to enclose an inverter of Herron et al., as suggested by Aitzetmueller et al., in order to protect internal parts from dust, water, and damage of the inverter. Regarding claim 2, Herron et al., in view of Aitzetmueller et al., further disclose wherein the laminated busbar is thermally connected to the inverter housing with the interposition of a thermal coupling layer (a plurality of standoff connected to the busbar 32 & 34, figures 1-3). Regarding claim 3, Herron et al., in view of Aitzetmueller et al., further disclose wherein the passive EMC filter comprises a magnet element (150, figure 7) that surrounds the laminated busbar at least in sections, preferably completely. Regarding claim 4, Herron et al., in view of Aitzetmueller et al., further disclose wherein the magnet element is connected to the inverter housing in a materially bonded manner (figures 7 and 5, paragraph 0043). Regarding claim 5, Herron et al., in view of Aitzetmueller et al., further disclose wherein the passive EMC filter comprises a capacitor (18, figures 1-2). Regarding claim 6, Herron et al., in view of Aitzetmueller et al., further disclose wherein the capacitor is arranged on the flexible printed circuit board (capacitor 18 is mounted on the printed circuit board 12, figures 1-2). Regarding claim 7, Herron et al., in view of Aitzetmueller et al., further disclose wherein the flexible printed circuit board (12, figures 1-3) is fixed to the laminated busbar (figure 3) in a materially bonded manner. Regarding claim 8, Herron et al., disclose a method for manufacturing an inverter (124, figures 1-7) for supplying current to an electric machine, comprising the steps of: providing an inverter housing (124, figure 5) within which the power electronics (26, 28 and 30, figures 1-5) are accommodated; fixing a flexible printed circuit board (12, figures 1-3) on a laminated busbar(32 & 34, figure 3); equipping the flexible printed circuit board with an active EMC filter (10 or 46, figures 1-4); and mounting the laminated busbar (figures 1-4) with the active EMC filter fixed to it in the inverter housing. Herron et al., disclose the claimed invention except for the inverter enclosed in an inverter housing. Aitzetmueller et al., disclose an inverter (1, figures 1-6) is enclosed in an inverter housing (14, figures 2 and 5-6). It would have been to one of ordinary skill in the art at the time the invention was made to use a housing to enclose an inverter of Herron et al., as suggested by Aitzetmueller et al., in order to protect internal parts from dust, water, and damage of the inverter. Regarding claim 9, Herron et al., in view of Aitzetmueller et al., further disclose wherein a capacitor (18, figures 1-2) is arranged as a component of a passive EMC filter (10, figures 1-2) on the flexible printed circuit board. Regarding claim 11, Herron et al., further disclose a vehicle (figure 5, paragraph 0003) comprising: an electric machine (see abstract) that includes an inverter (124, figure 5), the inverter comprising: an inverter housing having power electronics (26, 28 and 30, figures 1-5) of the inverter accommodated therein; an electrical input ((14 & 16, figure 1) for coupling to an electrical DC voltage source (paragraph 0003); an electrical output (20 & 22, figure 1) for coupling to an electrical AC voltage consumer (paragraph 0048), wherein the power electronics are configured to transform the DC voltage applied to the electrical input into an AC voltage applied to the electrical output (paragraph 0004); and an active EMC filter (10 and/or 46, figures 1-3) arranged on a flexible printed circuit board (12, figures 1-3) fixed on a laminated busbar (32 & 34, figure 3). Herron et al., disclose the claimed invention except for the inverter enclosed in an inverter housing. Aitzetmueller et al., disclose an inverter (1, figures 1-6) is enclosed in an inverter housing (14, figures 2 and 5-6). It would have been to one of ordinary skill in the art at the time the invention was made to use a housing to enclose an inverter of Herron et al., as suggested by Aitzetmueller et al., in order to protect internal parts from dust, water, and damage of the inverter. Regarding claim 12, Herron et al., in view of Aitzetmueller et al., further disclose wherein the inverter further comprises: a passive EMC filter (10, figures 1-3). Regarding claim 13, Herron et al., in view of Aitzetmueller et al., further disclose wherein the passive EMC filter comprises a magnet element (150, figure 7) that surrounds the laminated busbar at least in sections. Regarding claim 14, Herron et al., in view of Aitzetmueller et al., further disclose wherein the magnet element is connected to the inverter housing in a materially bonded manner (figures 7 and 5, paragraph 0043). Regarding claim 15, Herron et al., in view of Aitzetmueller et al., further disclose wherein the passive EMC filter comprises a capacitor (18, figures 1-2). Regarding claim 16, Herron et al., in view of Aitzetmueller et al., further disclose wherein the capacitor is arranged on the flexible printed circuit board (capacitor 18 is mounted on the printed circuit board 12, figures 1-2). Regarding claim 17, Herron et al., in view of Aitzetmueller et al., further disclose wherein the laminated busbar is thermally connected to the inverter housing with the interposition of a thermal coupling layer (a plurality of standoff connected to the busbar 32 & 34, figures 1-3). Regarding claim 18, Herron et al., in view of Aitzetmueller et al., further disclose wherein the flexible printed circuit board (12, figures 1-3) is fixed to the laminated busbar (figure 3) in a materially bonded manner. Regarding claim 19, Herron et al., in view of Aitzetmueller et al., further disclose wherein said vehicle is an electric vehicle (paragraph 0035). Regarding claim 20, Herron et al., in view of Aitzetmueller et al., further disclose wherein said vehicle is a hybrid electric vehicle (paragraph 0035). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to Hung S. Bui whose telephone number is (571)272-2102. The examiner can normally be reached on M-F: 8am-5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Allen L. Parker can be reached on (303) 297-4722. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center. for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /HUNG S. BUI/ Primary Examiner Art Unit 2841 /HUNG S. BUI/Primary Patent Examiner, 2841/2800
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Prosecution Timeline

Mar 20, 2025
Application Filed
Aug 25, 2026
Non-Final Rejection mailed — §103
Oct 06, 2026
Applicant Interview (Telephonic)
Oct 06, 2026
Examiner Interview Summary
Oct 12, 2026
Response Filed

Precedent Cases

Applications granted by this same examiner with similar technology

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Patent 12757341
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Patent 12733115
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3y 2m to grant Granted Sep 08, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
87%
Grant Probability
98%
With Interview (+10.1%)
2y 1m (~7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1666 resolved cases by this examiner. Grant probability derived from career allowance rate.

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