Prosecution Insights
Last updated: October 25, 2026
Application No. 19/120,569

CABLE-SUSPENDED OVERLAND CONVEYOR SYSTEMS

Non-Final OA §102§103
Filed
Apr 11, 2025
Priority
Oct 13, 2022 — nonprovisional of PCTUS2022046581
Examiner
AWAIS, MUHAMMAD SUMRAIZ
Art Unit
3651
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Virta Inc.
OA Round
1 (Non-Final)
82%
Grant Probability
Favorable
1-2
OA Rounds
7m
Est. Remaining
92%
With Interview

Examiner Intelligence

Grants 82% — above average
82%
Career Allowance Rate
170 granted / 207 resolved
+30.1% vs TC avg
Moderate +10% lift
Without
With
+9.6%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 2m
Avg Prosecution
19 currently pending
Career history
229
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
48.9%
+8.9% vs TC avg
§102
34.9%
-5.1% vs TC avg
§112
13.8%
-26.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 207 resolved cases

Office Action

§102 §103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-5, 7-19 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Walker (GB 813210). Regarding claim-1. Walker discloses a conveyor system (Abstract, Fig.1-3) extending between an infeed end (defined at 12, Fig.1) and an outfeed end (defined at 11, Fig.2), the conveyor system comprising: a foundation positioned on a terrain (Fig.2-3), the foundation comprising a plurality of idler sheaves (34 or 38, Fig.4, 6); a cable assembly (18, Fig.6-8) extending from the infeed end to the outfeed end and supported on the foundation, the cable assembly comprising an elongate support cable (18) rollably supported by the plurality of idler sheaves (34) (See Fig.5-8); and a conveyor belt (19, Fig.2-3, 5-8) extending from the infeed end to the outfeed end and freely supported on the cable assembly whereby a load path is defined that extends from the conveyor belt, through the cable assembly, and to the foundation (Pg.1 line77 to Pg.2 line73). Regarding claim-2. Walker discloses wherein the support cable (18) is rollably supported by the plurality of idler sheaves (34 or 38) through metal-to-metal contact between the support cable and the plurality of idler sheaves (Fig.5-8, Pg.1 line77 to Pg.2 line73). Regarding claim-3. Walker discloses wherein the plurality of idler sheaves (34 or 38) each comprise a radially outer concave contact surface (Fig.6) in contact with the support cable of the cable assembly (18) (See Fig.6, 8, Pg.1 line77 to Pg.2 line73). Regarding claim-4. Walker discloses wherein the cable assembly (18) comprises a plurality of carry frames (fixed members, Fig5-7) coupled along the support cable (18), and wherein the conveyor belt (19) is held in position on the plurality of carry frames through static friction between the conveyor belt and the plurality of carry frames (Fig.5-8, Pg.1 line77 to Pg.2 line73). Regarding claim-5. Walker discloses wherein each of the plurality of carry frames comprises a connector that couples the carry frame to the support cable (Fig.5-8, Pg.1 line77 to Pg.2 line73). Regarding claim-7. Walker discloses wherein the foundation comprises a stringer (Fig.1-3) that comprises an idler support frame positioned along the surface of the terrain and on which the plurality of idler sheaves (34 or 36) are positioned (See Fig.1-6, Pg.1 line77 to Pg.2 line73). Regarding claim-8. Walker discloses further comprising an end section corresponding to one of the infeed end and the outfeed end of the conveyor system (Fig.1-3), wherein the end section comprises one or more driven sheaves (tension pulley 16) configured to apply a tension to the cable assembly (via 16), and a driven pulley (belt tension carriage 12) configured to separately apply a tension (via 12 by a weight 20) to the conveyor belt (Pg.1 line77 to Pg.2 line16). Regarding claim-9. Walker discloses further comprising an end section corresponding to one of the infeed end and the outfeed end of the conveyor system (Fig.1-3), wherein the end section comprises one or more deflection sheaves configured to separate the cable assembly (18) from the conveyor belt (19) whereby the cable assembly is directed in a first direction while the conveyor belt is directed in a second direction disposed at a non-zero angle from the first direction (The belt passes over drums mounted in the discharge unit 11 and the belt tension carriage 12 to reverse its direction, the upper runs of the cable circuits being deflected outwardly to enable them to pass the bights in the belt, See Fig.1-6, Pg.1 line77 to Pg.2 line73). Regarding claim-10. Walker discloses a conveyor system (Fig.1-3) extending between an infeed (defined at 12, Fig.1) end and an outfeed end (defined at 11, Fig.1), the conveyor system comprising: a foundation positioned on a terrain (Fig.1-3); a cable assembly (18) extending from the infeed end to the outfeed end and supported on the foundation; a conveyor belt (19) extending from the infeed end to the outfeed end and freely supported on the cable assembly whereby a load path is defined that extends from the conveyor belt, through the cable assembly, and to the foundation (Pg.1 line77 to Pg.2 line73, Fig.1-8); and an end section corresponding to one of the infeed end and the outfeed end of the conveyor system, wherein the end section comprises one or more driven sheaves configured to apply a tension to the cable assembly, and a driven pulley configured to separately apply a tension to the conveyor belt (Pg.1 line77 to Pg.2 line16). Regarding claim-11. Walker discloses wherein the end section comprises a first powertrain (10, Fig.1) configured to apply a rotational torque to the one or more driven sheaves, and a second powertrain (10, Fig.1) configured to separately apply a rotational torque to the driven pulley (Pg.1 line77 to Pg.2 line73). Regarding claim-12. Walker discloses wherein: the foundation comprises a plurality of idler sheaves (34 or 38); and the cable assembly (18) comprises an elongate support cable (18) extending from the infeed end to the outfeed end of the conveyor system and rollably supported by the plurality of idler sheaves (Fig.5-6, and 8). Regarding claim-13. Walker discloses wherein the cable assembly (18) comprises a plurality of carry frames (fixed frames Fig.5-8), and wherein the conveyor belt (19) is held in position on the plurality of carry frames through static friction between the conveyor belt (19) and the plurality of carry frames (Fig.5-8, Pg.1 line77 to Pg.2 line73). Regarding claim-14. Walker discloses wherein the cable assembly (18) comprises an elongate support cable (18) extending from the infeed end to the outfeed end of the conveyor system, and wherein each of the plurality of carry frames comprises a connector that couples the carry frame to the support cable (Fig.5-8, Pg.1 line77 to Pg.2 line73). Regarding claim-15. Walker discloses wherein the end section comprises one or more deflection sheaves configured to separate the cable assembly (18) from the conveyor belt (19) whereby the cable assembly is directed in a first direction while the conveyor belt is directed in a second direction disposed at a non-zero angle from the first direction (The belt passes over drums mounted in the discharge unit 11 and the belt tension carriage 12 to reverse its direction, the upper runs of the cable circuits being deflected outwardly to enable them to pass the bights in the belt, See Fig.1-6, Pg.1 line77 to Pg.2 line73). Regarding claim-16. Walker discloses a conveyor system extending between an infeed end (defined at 12, Fig.1) and an outfeed end (defined at 11, Fig.1), the conveyor system comprising: a foundation positioned on a terrain (Fig.1-3); a cable assembly (18) extending from the infeed end to the outfeed end and supported on the foundation; a conveyor belt (19) extending from the infeed end to the outfeed end and freely supported on the cable assembly whereby a load path is defined that extends from the conveyor belt, through the cable assembly, and to the foundation (Pg.1 line77 to Pg.2 line73, Fig.1-8); and an end section corresponding to one of the infeed end and the outfeed end of the conveyor system, wherein the end section comprises one or more deflection sheaves configured to separate the cable assembly (18) from the conveyor belt (19) whereby the cable assembly is directed in a first direction while the conveyor belt is directed in a second direction disposed at a non-zero angle from the first direction (The belt passes over drums mounted in the discharge unit 11 and the belt tension carriage 12 to reverse its direction, the upper runs of the cable circuits being deflected outwardly to enable them to pass the bights in the belt, See Fig.1-6, Pg.1 line77 to Pg.2 line73). Regarding claim-17. Walker discloses wherein: the foundation comprises a plurality of idler sheaves (34 or 38); and the cable assembly comprises an elongate support cable (18) extending from the infeed end to the outfeed end of the conveyor system and rollably supported by the plurality of idler sheaves (Fig.5-6, and 8). Regarding claim-18. Walker discloses wherein the cable assembly (18) comprises a plurality of carry frames (fixed frames Fig.5-6, and 8), and wherein the conveyor belt (19) is held in position on the plurality of carry frames through static friction between the conveyor belt and the plurality of carry frames (Fig.5-8, Pg.1 line77 to Pg.2 line73). Regarding claim-19. Walker discloses wherein the cable assembly (18) comprises an elongate support cable (18) extending from the infeed end to the outfeed end of the conveyor system (Fig.1-5), and wherein each of the plurality of carry frames comprises a connector that couples the carry frame to the support cable (Fig.5-8, Pg.1 line77 to Pg.2 line73, Fig.1-6, and 8). Claim(s) 1-6 is/are rejected under 35 U.S.C. 102(a)(1) as being anticipated by (SU 585111). Regarding claim-1. SU discloses a conveyor system extending between an infeed end and an outfeed end (Fig.1), the conveyor system comprising: a foundation positioned on a terrain, the foundation comprising a plurality of idler sheaves (Fig.1); a cable assembly (rope 2) extending from the infeed end to the outfeed end and supported on the foundation, the cable assembly comprising an elongate support cable rollably supported by the plurality of idler sheaves Fig.1); and a conveyor belt extending from the infeed end to the outfeed end and freely supported on the cable assembly whereby a load path is defined that extends from the conveyor belt, through the cable assembly, and to the foundation (Fig.1). Regarding claim-2. SU discloses wherein the support cable is rollably supported by the plurality of idler sheaves through metal-to-metal contact between the support cable and the plurality of idler sheaves (Fig.1). Regarding claim-3. SU discloses wherein the plurality of idler sheaves each comprise a radially outer concave contact surface in contact with the support cable of the cable assembly (Fig.1). Regarding claim-4. SU discloses wherein the cable assembly comprises a plurality of carry frames coupled along the support cable, and wherein the conveyor belt is held in position on the plurality of carry frames through static friction between the conveyor belt and the plurality of carry frames (Fig.1). Regarding claim-5. SU discloses wherein each of the plurality of carry frames comprises a connector that couples the carry frame to the support cable (Fig.1). Regarding claim-6. SU discloses wherein the foundation comprises a plurality of spaced support towers, each support tower comprising a vertically extending tower column and an idler support frame positioned atop the tower column, wherein at least one of the plurality of idler sheaves is coupled to the idler support frame (Fig.1). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 6, and 20 is/are rejected under 35 U.S.C. 103 as being unpatentable over Walker (GB 813210) in view of (SU 585111). Regarding claim-6 and 20. Walker doesn’t teach wherein the foundation comprises a plurality of spaced support towers, each support tower comprising a vertically extending tower column and an idler support frame positioned atop the tower column, wherein at least one of the plurality of idler sheaves is coupled to the idler support frame and which rollably support the cable assembly. SU discloses a conveyor system supported by rope (Fig.1) and also, teaches wherein the foundation comprises a plurality of spaced support towers (Fig.1), each support tower comprising a vertically extending tower column (defined at 1) and an idler support frame positioned atop the tower column, wherein at least one of the plurality of idler sheaves is coupled to the idler support frame and which rollably support the cable assembly (Fig.1). Therefore, it would have been obvious to the skilled person in the art before the effective filing date of claimed invention to additionally provide Walker with support towers as taught by Su for purpose to handle loads without sagging, bending, or failing of conveyor belt. Conclusion Note: Examiner suggest applicant to take a look at Notice of References cited PTO-892 as there are other multiple prior arts especially DE 102019219482 A1, US 20200331705 A1, US 20200172342 A1, WO 2017152294 A1, US 20040168890 A1, US 6588583 B2, WO 0063096 A1, US 4440293 A, US 4234073 A with BRI can used to reject some claims. The prior art made of record and not relied upon is considered pertinent to applicant's disclosure See PTO-892. Any inquiry concerning this communication or earlier communications from the examiner should be directed to MUHAMMAD AWAIS whose telephone number is (571)272-4955. The examiner can normally be reached Monday-Friday 7-4 pm (EST). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Gene Crawford can be reached at (571)272-6911. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MA/Examiner, Art Unit 3651 /GENE O CRAWFORD/Supervisory Patent Examiner, Art Unit 3651
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Prosecution Timeline

Apr 11, 2025
Application Filed
Sep 21, 2026
Non-Final Rejection mailed — §102, §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
82%
Grant Probability
92%
With Interview (+9.6%)
2y 2m (~7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 207 resolved cases by this examiner. Grant probability derived from career allowance rate.

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