Prosecution Insights
Last updated: July 17, 2026
Application No. 19/171,885

CONTINUOUS CARBON FIBER CO-EXTRUSION TOOL FOR MULTI-AXIS MATERIAL EXTRUSION

Non-Final OA §103
Filed
Apr 07, 2025
Priority
Apr 08, 2024 — provisional 63/631,076
Examiner
TAUFIQ, FARAH N
Art Unit
1743
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Virginia Polytechnic Institute and State University
OA Round
1 (Non-Final)
62%
Grant Probability
Moderate
1-2
OA Rounds
1y 9m
Est. Remaining
88%
With Interview

Examiner Intelligence

Grants 62% of resolved cases
62%
Career Allowance Rate
169 granted / 274 resolved
-3.3% vs TC avg
Strong +26% interview lift
Without
With
+26.0%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
48 currently pending
Career history
332
Total Applications
across all art units

Statute-Specific Performance

§101
1.2%
-38.8% vs TC avg
§103
88.7%
+48.7% vs TC avg
§102
4.5%
-35.5% vs TC avg
§112
0.7%
-39.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 274 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Objections Claim 3 is objected to because of the following informalities: “robot arm robot arm” should be “robot arm.” Appropriate correction is required. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-2 and 5 is/are rejected under 35 U.S.C. 103 as being unpatentable over Stranberg (US 2022/0339872 A1). Regarding claim 1, Stranberg discloses a three-dimensional (3D) printer deposition tool (10) comprising: a filament feeder mechanism (44) for feeding thermoplastic filament into a print head nozzle (16), a carbon fiber towpreg feeder mechanism for feeding carbon fiber towpreg into the print head nozzle (MPEP 2115 states material or article worked upon my does not limit apparatus claims); a carbon fiber towpreg cutting mechanism (210); and a controller (20) configured to co-extrude continuous carbon fiber towpreg with the thermoplastic filament in a multi-axis path and cut and re-feed the carbon fiber towpreg into the print head nozzle for non-continuous toolpaths [0107-0109, 0115]. Regarding claim 2, Stranberg teaches a servo motor (214) and fiber feeder wheels (212) for activating the carbon fiber towpreg cutting mechanism (210). Regarding claim 5, Stranberg discloses a print head (16) wherein the print head comprises the print head nozzle (58) and a heatblock element [0036]. Claim(s) 3 is/are rejected under 35 U.S.C. 103 as being unpatentable over Stranberg (US 2022/0339872 A1) in view of Yan (US2020/0031057 A1). Regarding claim 3, Stranberg teaches a mount with mounting holes (bracket 208 has bearing, fasteners, shims, dampers, couplers, retaining rings, etc) but doesn’t explicitly disclose for coupling the 3d printer tool to a 6-degree-of-fredom robot arm robot arm. However, analogous 3D printer art, Yan, discloses a six degree of freedom robot [0031] attached to a mounting hole 32. Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have incorporated a six degree of freedom robot for the benefit of improving flexibility [0032]. Claim(s) 4 is/are rejected under 35 U.S.C. 103 as being unpatentable over Stranberg (US 2022/0339872 A1) in view of CN115556346A, herein referred to as ‘346. Regarding claim 4, Stranberg does not explicitly disclose wherein the carbon fiber towpreg feed mechanism utilizes a needle for guiding the carbon fiber towpreg into the print head nozzle. However, analogous art, ‘346, discloses a needle for guiding the carbon fiber towpreg into the print head nozzle (12). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have incorporated a need into a nozzle in order to efficiently deliver material and "A person of ordinary skill has good reason to pursue the known option within his or her technical grasp. If this leads to the anticipated success, it is likely the product not of innovation but of ordinary skill and common sense." KSR int'l Co. v. Teleflex Inc., 127 S.Ct. 1727,82 USPQ2d 1385 (2007). Claim(s) 6 is/are rejected under 35 U.S.C. 103 as being unpatentable over Stranberg (US 2022/0339872 A1) in view of CN117656466 A, herein referred to as ‘466. Regarding claim 6, Stranberg does not explicitly disclose the heatblock element has a curved, constant diameter internal channel. Analogous art, ‘466, depicts heatblock elements 14-2 while figures 1a and 1b show the curved pipe with a constant diameter for the benefit of smoothly extruding product (pg. 15 paragraph 9). Therefore, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to have incorporated the heatblock element has a curved, constant diameter internal channel for the benefit of smoothly extruding product. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to FARAH N TAUFIQ whose telephone number is (571)272-6765. The examiner can normally be reached Monday-Friday: 8:00 am-4:30 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Susan Leong can be reached at (571)270-1487. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /FARAH TAUFIQ/ Primary Examiner, Art Unit 1754
Read full office action

Prosecution Timeline

Apr 07, 2025
Application Filed
Jun 11, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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Patent 12629499
CATHETER ASSEMBLY
2y 4m to grant Granted May 19, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
62%
Grant Probability
88%
With Interview (+26.0%)
3y 0m (~1y 9m remaining)
Median Time to Grant
Low
PTA Risk
Based on 274 resolved cases by this examiner. Grant probability derived from career allowance rate.

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