Prosecution Insights
Last updated: April 19, 2026
Application No. 19/243,942

CARBON BLACK PELLETS CONTAINING GRAPHENE

Final Rejection §102§103
Filed
Jun 20, 2025
Examiner
ABU ALI, SHUANGYI
Art Unit
1731
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Continental Carbon Co.
OA Round
2 (Final)
45%
Grant Probability
Moderate
3-4
OA Rounds
4y 3m
To Grant
83%
With Interview

Examiner Intelligence

Grants 45% of resolved cases
45%
Career Allow Rate
475 granted / 1057 resolved
-20.1% vs TC avg
Strong +38% interview lift
Without
With
+38.0%
Interview Lift
resolved cases with interview
Typical timeline
4y 3m
Avg Prosecution
51 currently pending
Career history
1108
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
53.9%
+13.9% vs TC avg
§102
15.9%
-24.1% vs TC avg
§112
19.1%
-20.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1057 resolved cases

Office Action

§102 §103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim(s) 1-3 is/are rejected under 35 U.S.C. 102 (a)(1) as being anticipated by WO2022125675A1 (WO’675). Regarding claim 1, WO’675 discloses a wet co-pellet of silica and/or Silicon-treated carbon black and/or at least one additional filler can be charged to the mixer. A blend of silica and/or Silicon-treated carbon black and/or at least one additional filler can be pelletized. The at least one additional filler can be graphene. See [0052] and [0057]. The carbon black can be a furnace black, a gas black, a thermal black, an acetylene black, or a lamp black, a plasma black, a recovered carbon black (e.g., as defined in ASTM D8178-19), or a carbon product containing silicon-containing species, and/or metal containing species and the like. See [0068]. Regarding claims 2-3, WO’675 discloses that the at least one additional filler can be present in an amount of from 1% to 5% by weight. See [0060]. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim(s) 4- 7is/are rejected under 35 U.S.C. 103 as being unpatentable over WO2022125675A1 (WO’675) as applied to claim 1 above, and further in view of ES2725319A1. WO’675 discloses a wet co-pellet of silica and/or Silicon-treated carbon black and/or at least one additional filler can be charged to the mixer. A blend of silica and/or Silicon-treated carbon black and/or at least one additional filler can be pelletized. The at least one additional filler can be graphene. See [0052] and [0057]. The carbon black can be a furnace black, a gas black, a thermal black, an acetylene black, or a lamp black, a plasma black, a recovered carbon black (e.g., as defined in ASTM D8178-19), or a carbon product containing silicon-containing species, and/or metal containing species and the like. See [0068]. But it silent about the graphene characters as applicant set forth in the claims. ES2725319A1 discloses that the graphene materials having an average number of layers between 1 and 30 and a high aspect ratio (100-900000) can provide the following properties: a) Improved impact resistance b) Elongation improvement; c) Improvement of the flow rate. Graphene materials have a very high aspect ratio, because their thickness is very low, being between 0.35 nm. See claim 1 and page 4, lines 10-12. For graphene material having 2 layers, the thickness is about 0.7nm. Thus, it would have been obvious to one of ordinary skill in the art before the effective filling date of the claimed invention to use the graphene having the claimed property motivated by the fact that ES2725319A1 discloses that the use of graphene materials of high aspect ratio (100-900000) and having an average number of layers between 1 and 30, can provide the following properties: a) Improved impact resistance b) Elongation improvement; c) Improvement of the flow rate. Graphene materials have a very high aspect ratio, because their thickness is very low, being between 0.35 nm. See claim 1 and page 4, lines 10-12. Response to Arguments Applicant's arguments filed 01/06/2026 have been fully considered but they are not persuasive. The applicant argues that the filler used in WO'675 must contain silica and the present teaching does not contain silica as the filler. The Examiner respectfully submits that the transitional term "comprising", which is synonymous with "including," "containing," or "characterized by," is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. See, e.g., Mars Inc. v. H.J. Heinz Co., 377 F.3d 1369, 1376, 71 USPQ2d 1837, 1843 (Fed. Cir. 2004) The applicant argues that the present teaching describes only carbon black co-pelletized with graphene. In response to applicant's argument that the references fail to show certain features of the invention, it is noted that the features upon which applicant relies (i.e., only carbon black co-pelletized with graphene) are not recited in the rejected claim(s). Although the claims are interpreted in light of the specification, limitations from the specification are not read into the claims. See In re Van Geuns, 988 F.2d 1181, 26 USPQ2d 1057 (Fed. Cir. 1993). The applicant argues that WO'675 describes the direct addition of graphene to the polymer mixer (free addition). In contrast to WO'675 the present teaching claims the addition of carbon black co-pelletized graphene into the polymer mixer instead of separate addition. The Examiner respectfully submits that WO’675 discloses a blend of silica and/or Silicon-treated carbon black and/or at least one additional filler can be pelletized in the presence of water. See [0052] and [0057]. In response to applicant's argument that the references fail to show certain features of the invention, it is noted that the features upon which applicant relies are not recited in the rejected claim(s). Although the claims are interpreted in light of the specification, limitations from the specification are not read into the claims. See In re Van Geuns, 988 F.2d 1181, 26 USPQ2d 1057 (Fed. Cir. 1993). The applicant argues that the present teaching does not involve wetting agents, pre-treatment, or adjustment of mixing procedures to enable its adaptation. It is a drop- in regarding existing rubber compound manufacturing procedures. It does not include plastics or thermoplastic polymers or such materials. It does not include functionalization of any other chemical modifications to compounding materials. The Examiner respectfully submits that the transitional term "comprising", which is synonymous with "including," "containing," or "characterized by," is inclusive or open-ended and does not exclude additional, unrecited elements or method steps. See, e.g., Mars Inc. v. H.J. Heinz Co., 377 F.3d 1369, 1376, 71 USPQ2d 1837, 1843 (Fed. Cir. 2004). In response to applicant's argument that the references fail to show certain features of the invention, it is noted that the features upon which applicant relies are not recited in the rejected claim(s). Although the claims are interpreted in light of the specification, limitations from the specification are not read into the claims. See In re Van Geuns, 988 F.2d 1181, 26 USPQ2d 1057 (Fed. Cir. 1993). The applicant argues that the data tables in the present teaching, co-pelletization allows superior properties compared to free addition of graphene. The Examiner respectfully submits that the WO’675 discloses a wet co-pellet of silica and/or Silicon-treated carbon black and/or at least one additional filler can be charged to the mixer. A blend of silica and/or Silicon-treated carbon black and/or at least one additional filler can be pelletized. The at least one additional filler can be graphene. See [0052] and [0057]. The Examiner respectfully submits that the applicant must compare the instant application with the closest art. Evidence of unexpected results must be commensurate in scope with the subject matter claimed. In re Linder 173 USPQ 356. To establish unexpected results over a claimed range, applicants should compare a sufficient number of tests both inside and outside (i.e. as well as the upper and lower limits) the claimed range to show the criticality of the claimed range. In re Hill 284 F.2d 955, 128 USPQ 197 (CCPA 1960). Further more any differences between the claimed invention and the prior art may be expected to result in some differences in properties. The issue is whether the properties differ to such an extent that the difference is really unexpected. In re Merk & Co., 800 F.2d 1091, 231 USPQ 375 (Fed. Cir. 1986). The applicant argues that ES'319 failed to use co-pelletized carbon black with graphene. The Examiner respectfully submits that ES2725319A1is used to show the graphene characters as applicant set forth in the claims. ES2725319A1 discloses that the graphene materials having an average number of layers between 1 and 30 and a high aspect ratio (100-900000) can provide the following properties: a) Improved impact resistance b) Elongation improvement; c) Improvement of the flow rate. Graphene materials have a very high aspect ratio, because their thickness is very low, being between 0.35 nm. See claim 1 and page 4, lines 10-12. For graphene material having 2 layers, the thickness is about 0.7 nm. Conclusion THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to SHUANGYI ABU ALI whose telephone number is (571)272-6453. The examiner can normally be reached Monday - Friday, 8:00 am- 5:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Amber Orlando can be reached at (571)270-3149. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /SHUANGYI ABU ALI/ Primary Examiner, Art Unit 1731
Read full office action

Prosecution Timeline

Jun 20, 2025
Application Filed
Aug 25, 2025
Response after Non-Final Action
Oct 23, 2025
Non-Final Rejection — §102, §103
Jan 06, 2026
Response Filed
Feb 02, 2026
Final Rejection — §102, §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
45%
Grant Probability
83%
With Interview (+38.0%)
4y 3m
Median Time to Grant
Moderate
PTA Risk
Based on 1057 resolved cases by this examiner. Grant probability derived from career allow rate.

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