Prosecution Insights
Last updated: August 15, 2026
Application No. 19/471,036

GAS GENERATING COMPOSITIONS

Non-Final OA §102§103
Filed
Sep 30, 2025
Priority
Mar 31, 2023 — provisional 63/493,485 +2 more
Examiner
FELTON, AILEEN BAKER
Art Unit
1734
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Joyson Safety Systems Acquisition LLC
OA Round
1 (Non-Final)
52%
Grant Probability
Moderate
1-2
OA Rounds
3y 7m
Est. Remaining
69%
With Interview

Examiner Intelligence

Grants 52% of resolved cases
52%
Career Allowance Rate
229 granted / 444 resolved
-13.4% vs TC avg
Strong +18% interview lift
Without
With
+17.7%
Interview Lift
resolved cases with interview
Typical timeline
4y 5m
Avg Prosecution
46 currently pending
Career history
495
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
64.6%
+24.6% vs TC avg
§102
16.0%
-24.0% vs TC avg
§112
16.9%
-23.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 444 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-9 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Rambow (20170334802). Regarding claims 1, 3, Rambow discloses a gas generating composition that includes melamine nitrate from 25-30 % (0031), basic copper nitrate from 45-55 % (0026 and 0027), and one or more secondary oxidizers such as ammonium perchlorate and potassium perchlorate from 1-10 % (0028). The ammonium perchlorate and potassium perchlorate are indicated at 1-10 % which is the same claimed ratio. Regarding claim 2, ammonium perchlorate and potassium perchlorate are indicated at 1-10 % which meets a 1:1 ratio in that range. Regarding claim 4, the addition of guanidine nitrate is disclosed (0032). Regarding claims 5-7, the addition of a lubricant (0038) is disclosed as well as additives such as calcium stearate (0041). Regarding claims 8 and 9, the addition of a slagging additive such as alumina is disclosed (0039). Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 10-20 are rejected under 35 U.S.C. 103 as being unpatentable over Rambow as applied above and further in view of Mendenhall (20200308078). Regarding claims 10-20, Mendenhall discloses a gas generating composition including guanidine nitrate (0086), basic copper nitrate (0087), secondary perchlorate oxidizers (0087), and slagging agents such as aluminum oxide from 0-5 % (0088) with an additional slagging agent such as titanium oxide from 0-5 % (0088, 0090, 0091). For the purposes of searching for and applying prior art under 35 U.S.C. 102 and 103, absent a clear indication in the specification or claims of what the basic and novel characteristics actually are, “consisting essentially of” will be construed as equivalent to “comprising.” See, e.g., PPG, 156 F.3d at 1355, 48 USPQ2d at 1355 (MPEP 2111.03). It would have been obvious to one having ordinary skill in the art at the time the invention was made and/or filed to use the combination of two slagging agent as taught by Mendenhall since Mendenhall suggests that the combination of them provides exothermic slag forming from the aluminum oxide as well as additional slag forming provided by the titanium oxide. One of skill in the arty would have a reasonable expectation of success to provide better slag formation since both compositions are used for gas generating devices and since both compositions include similar ingredients. Further, Rambow discloses the desired effect of slag formation with the use of aluminum oxide. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to AILEEN BAKER FELTON whose telephone number is (571)272-6875. The examiner can normally be reached Monday 9-5:30, Thursday 11-3, Friday 9-5:30. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jonathan Johnson can be reached at 571-272-1177. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /AILEEN B FELTON/Primary Examiner, Art Unit 1734
Read full office action

Prosecution Timeline

Sep 30, 2025
Application Filed
Jun 23, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12692208
REDUCED VAPOR-TOXICITY HYDRAZINE COMPOSITION
5y 1m to grant Granted Jul 28, 2026
Patent 12655073
MULTI-PART MIXED ENERGETIC MATERIALS AND EPOXY BINDERS
2y 11m to grant Granted Jun 16, 2026
Patent 12649701
GAS GENERANT COMPOSITIONS COMPRISING MELAMINE OXALATE FOR USE IN AUTOMOTIVE RESTRAINT DEVICES
7y 2m to grant Granted Jun 09, 2026
Patent 12631434
PROCEDURE AND INSTALLATION FOR LOADING BOREHOLES WITH BULK WATER-BASED SUSPENSION OR WATERGEL TYPE EXPLOSIVES
5y 7m to grant Granted May 19, 2026
Patent 12617738
REMOVING DISSOLVED GASSES FROM PROPELLANT COMPOSITIONS
4y 2m to grant Granted May 05, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
52%
Grant Probability
69%
With Interview (+17.7%)
4y 5m (~3y 7m remaining)
Median Time to Grant
Low
PTA Risk
Based on 444 resolved cases by this examiner. Grant probability derived from career allowance rate.

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