Prosecution Insights
Last updated: October 25, 2026
Application No. 17/645,657

INTERMEDIATE COATING FOR HIGH TEMPERATURE ENVIRONMENTS

Non-Final OA §112
Filed
Dec 22, 2021
Examiner
DICUS, TAMRA
Art Unit
1787
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Rolls-Royce plc
OA Round
6 (Non-Final)
30%
Grant Probability
At Risk
6-7
OA Rounds
0m
Est. Remaining
52%
With Interview

Examiner Intelligence

Grants only 30% of cases
30%
Career Allowance Rate
198 granted / 651 resolved
-34.6% vs TC avg
Strong +21% interview lift
Without
With
+21.3%
Interview Lift
resolved cases with interview
Typical timeline
3y 11m
Avg Prosecution
49 currently pending
Career history
717
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
59.2%
+19.2% vs TC avg
§102
13.6%
-26.4% vs TC avg
§112
18.3%
-21.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 651 resolved cases

Office Action

§112
The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . DETAILED ACTION Claim Rejections - 35 USC § 112 The following is a quotation of the first paragraph of 35 U.S.C. 112(a): (a) IN GENERAL.—The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor or joint inventor of carrying out the invention. The following is a quotation of the first paragraph of pre-AIA 35 U.S.C. 112: The specification shall contain a written description of the invention, and of the manner and process of making and using it, in such full, clear, concise, and exact terms as to enable any person skilled in the art to which it pertains, or with which it is most nearly connected, to make and use the same, and shall set forth the best mode contemplated by the inventor of carrying out his invention. Claims 1-2, and 4-8 are rejected under 35 U.S.C. 112(a) or 35 U.S.C. 112 (pre-AIA ), first paragraph, as failing to comply with the written description requirement. In the amendment filed 4/6/26, applicant amended claim 1 to recite that “the reactive layer is substantially free of silicate glass”. However, there is no support for this limitation in the specification as originally filed. The cited phraseology clearly signifies a “negative” or “exclusionary” limitation for which the applicants have no support in the original disclosure. Negative limitations in a claim which do not appear in the specification as filed introduce new concepts and violate the description requirement of 35 USC 112, first paragraph, Ex Parte Grasselli, Suresh, and Miller, 231 USPQ 393, 394 (Bd. Pat. App. and Inter. 1983); 783 F. 2d 453. The insertion of the above phraseology as described above positively excludes silicate glass from the reactive layer, however, there is no support in the present specification for such exclusions. While the present specification is silent with respect to the use of silicate glass, is noted that as stated in MPEP 2173.05(i), the “mere absence of a positive recitation is not the basis for an exclusion.” As support for the amendment, applicant points to paragraphs 0026, 0029, and Fig 4. However, while these portions of the specification disclose what is in the reactive layer, this does not provide support to exclude silicate glass from the reactive layer. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-2 and 4-8 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. In the amendment filed 4/6/26, applicant amended claim 1 to recite that “the reactive layer is substantially free of silicate glass”. However, the scope of the claim is confusing given that is not clear what is meant by ”substantially free” or how much silicate glass can be present for the reactive layer to be considered “substantially free” of silicate glass. Response to Arguments Applicant’s arguments have been considered but have contained new matter since 4/6/26 amendment. See the new rejections above. In subsequent prosecution, if the new matter is removed, the previous rejections may be brought back and considered FINAL. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. US 2018/0079687 (Kirby) Kirby teaches silicon-based coatings that include a B-containing compound generally provided for use in environmental barrier coatings for ceramic components ({{1), and that in embodiments, the substrate is formed from a CMC. Any inquiry concerning this communication or earlier communications from the examiner should be directed to TAMRA L. DICUS whose telephone number is (571)272-2022. The examiner can normally be reached M-F 8:00 am 4:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Callie Shosho can be reached on 571-272-1123. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. TAMRA L. DICUS Primary Examiner Art Unit 1787 /TAMRA L. DICUS/Primary Examiner, Art Unit 1787
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Prosecution Timeline

Show 18 earlier events
Jan 06, 2026
Final Rejection mailed — §112
Mar 03, 2026
Response after Non-Final Action
Apr 06, 2026
Request for Continued Examination
Apr 07, 2026
Response after Non-Final Action
Apr 22, 2026
Non-Final Rejection mailed — §112
Jul 01, 2026
Interview Requested
Jul 22, 2026
Response Filed
Oct 06, 2026
Non-Final Rejection mailed — §112 (current)

Precedent Cases

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3y 10m to grant Granted May 26, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

6-7
Expected OA Rounds
30%
Grant Probability
52%
With Interview (+21.3%)
3y 11m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 651 resolved cases by this examiner. Grant probability derived from career allowance rate.

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