Prosecution Insights
Last updated: April 19, 2026
Application No. 17/880,117

SEMICONDUCTOR DEVICE WITH FIRST AND SECOND SIDEWALL SPACERS ON BURIED INSULATOR

Final Rejection §103§112
Filed
Aug 03, 2022
Examiner
DYKES, LAURA M
Art Unit
2892
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Sony Group Corporation
OA Round
4 (Final)
65%
Grant Probability
Moderate
5-6
OA Rounds
2y 10m
To Grant
92%
With Interview

Examiner Intelligence

Grants 65% of resolved cases
65%
Career Allow Rate
321 granted / 497 resolved
-3.4% vs TC avg
Strong +28% interview lift
Without
With
+27.9%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
42 currently pending
Career history
539
Total Applications
across all art units

Statute-Specific Performance

§103
50.9%
+10.9% vs TC avg
§102
25.7%
-14.3% vs TC avg
§112
16.4%
-23.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 497 resolved cases

Office Action

§103 §112
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application is being examined under the pre-AIA first to invent provisions. This OA is in response to the amendment filled on 12/2/2025 that has been entered, wherein claims 25-60 are pending and claims 1-24 are canceled. Drawings The objection to the drawings is withdrawn in light of Applicant’s amendment of 12/20/2025. Claim Rejections - 35 USC § 112 The rejection of claims 25-60 under 35 USC 112(a) is withdrawn in light of Applicant’s amendment of 12/20/2025. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of pre-AIA 35 U.S.C. 103(a) which forms the basis for all obviousness rejections set forth in this Office action: (a) A patent may not be obtained though the invention is not identically disclosed or described as set forth in section 102, if the differences between the subject matter sought to be patented and the prior art are such that the subject matter as a whole would have been obvious at the time the invention was made to a person having ordinary skill in the art to which said subject matter pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 25-28, 31-65 are rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over Orlowski (US 2007/0254435 A1) in view of Bohr et al. (US 2011/0156107 A1) both of record. Regarding claim 25, Orlowski teaches a semiconductor device(Figs. 7-10) including a field effect transistor(¶0036) comprising: a semiconductor substrate(12, ¶0027) including a channel forming region(16, ¶0025); a gate insulating film(32, ¶0032) formed at the channel forming region(16, ¶0025) and formed at least partially on a first insulating film(14, ¶0032); a gate electrode(36, ¶0034) formed over the gate insulating film(32, ¶0032), wherein the gate insulating film(32, ¶0032) extends in a first direction(vertical direction of Fig. 7) along one or more sidewall surfaces of the gate electrode(36, ¶0034) and extends in a second direction(direction of line 7, Fig. 8) which intersects with a source-drain direction(direction of line 10, Fig. 8) that is different than the first direction(vertical direction of Fig. 7), between and along another surface of the gate electrode(36, ¶0034) and a surface of the first insulating film(14, ¶0032); a source/drain region(44, 46, ¶0025) formed on the semiconductor substrate(12, ¶0027); and a second insulating layer(20, ¶0027) formed over the source/drain region(44, 46, ¶0025) in a region other than at least a region of the first silicon nitride insulating layer, wherein the field effect transistor(¶0036) is a fin-type field effect transistor(¶0036), wherein the gate insulating film(32, ¶0032) makes contact with a first sidewall insulating film(right 28, Fig. 7, ¶0025) and a second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8), and wherein a distance from an inner sidewall of the first sidewall insulating film(right 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) is different(Fig. 7) from a distance from an inner sidewall of the second sidewall insulating film(left 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) in the second direction(direction of line 7, Fig. 8). Orlowski does not teach a first silicon nitride insulating layer formed over the gate electrode(36, ¶0034); a second silicon nitride insulating layer formed over the source/drain region(44, 46, ¶0025) in a region other than at least a region of the first silicon nitride insulating layer. Bohr teaches a semiconductor device(Fig. 4) comprising a first silicon nitride insulating layer(300, ¶0031) formed over the gate electrode(102, ¶0029); a second silicon nitride insulating layer(110a, ¶0035) formed over the source/drain region(106, ¶0033) in a region other than at least a region of the first silicon nitride insulating layer(300, ¶0031). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, to include a first silicon nitride insulating layer formed over the gate electrode; a second silicon nitride insulating layer formed over the source/drain region in a region other than at least a region of the first silicon nitride insulating layer, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 26, Orlowski teaches the semiconductor device according to claim 25, but is not relied on to teach the first silicon nitride insulating layer is interposed between the second silicon nitride insulating layer. Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) is interposed between the second silicon nitride insulating layer(110a, ¶0035). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer is interposed between the second silicon nitride insulating layer, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 27, Orlowski teaches the semiconductor device according to claim 25, wherein the source/drain region(44, 46, ¶0025) is formed from a mixed crystal layer including silicon(silicon, ¶0025, ¶0027) and atoms different in lattice constant from silicon(germanium, ¶0025, ¶0027). Regarding claim 28, Orlowski teaches the semiconductor device according to claim 27, wherein the mixed crystal layer(silicon germanium, ¶0025, ¶0027) comprises silicon(silicon, ¶0025, ¶0027) and germanium(germanium, ¶0025, ¶0027). Regarding claim 31, Orlowski teaches the semiconductor device according to claim 25, wherein a first region forms a concave shape(Fig. 7) for receiving the gate electrode(36, ¶0034). Regarding claim 32, Orlowski teaches the semiconductor device according to claim 25, but is not relied on to teach the gate electrode(36, ¶0034) makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 2c) wherein the gate electrode(102, ¶0029) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 33, Orlowski teaches the semiconductor device according to claim 25, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 34, Orlowski teaches the semiconductor device according to claim 25, wherein the gate insulating film(32, ¶0032) is formed to include a first side surface, a second side surface, and a bottom surface, the first and second side surfaces extending in the first direction(vertical direction of Fig. 7) and the bottom surface extending in the source-drain direction(direction of line 10, Fig. 8), the first and second side surfaces and the bottom surface forming a first region(50, Fig. 10), and the gate electrode(36, ¶0034) is formed in the first region over the bottom surface. Regarding claim 35, Orlowski teaches the semiconductor device according to claim 34, but is not relied on to teach the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 36, Orlowski teaches the semiconductor device according to claim 34, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 37, Orlowski teaches the semiconductor device according to claim 25, but is not relied on to teach the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 38, Orlowski teaches a semiconductor device(Fig. 7-10) including a field effect transistor(¶0036) comprising: a semiconductor substrate(12, ¶0027) including a fin shape channel forming region(16, ¶0025); a gate insulating film(32, ¶0032) formed at the fin shape channel forming region(16, ¶0025) and formed at least partially on a first insulating film(14, ¶0032); a gate electrode(36, ¶0034) formed over the gate insulating film(32, ¶0032), wherein a first portion of the gate insulating film(32, ¶0032) comprises a first region that extends along a first direction(vertical direction of Fig. 7) which intersects with a source-drain direction(direction of line 10, Fig. 8) of the fin shape channel forming region(16, ¶0025), and a second portion of the gate insulating film(32, ¶0032) comprises another region other than the first region, the another region extending in the first direction(vertical direction of Fig. 7); a source/drain region(44, 46, ¶0025) formed on the semiconductor substrate(12, ¶0027); and a second insulating layer(20, ¶0027) formed over the source/drain region(44, 46, ¶0025), wherein the field effect transistor(¶0036) is a fin-type field effect transistor(¶0036), wherein the gate insulating film(32, ¶0032) makes contact with a first sidewall insulating film(right 28, Fig. 7, ¶0025) and a second sidewall insulating film(left 28, Fig. 7, ¶0025) in the first direction(vertical direction of Fig. 7), and wherein a distance from an inner sidewall of the first sidewall insulating film(right 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) is different(Fig. 7) from a distance from an inner sidewall of the second sidewall insulating film(left 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) in the first direction(vertical direction of Fig. 7). Orlowski does not teach a first silicon nitride insulating layer formed over the gate electrode(36, ¶0034); a second silicon nitride insulating layer formed over the source/drain region(44, 46, ¶0025) in a region other than at least a region of the first silicon nitride insulating layer. Bohr teaches a semiconductor device(Fig. 4) comprising a first silicon nitride insulating layer(300, ¶0031) formed over the gate electrode(102, ¶0029); a second silicon nitride insulating layer(110a, ¶0035) formed over the source/drain region(106, ¶0033) in a region other than at least a region of the first silicon nitride insulating layer(300, ¶0031). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, to include a first silicon nitride insulating layer formed over the gate electrode; a second silicon nitride insulating layer formed over the source/drain region in a region other than at least a region of the first silicon nitride insulating layer, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 39, Orlowski teaches the semiconductor device according to claim 38, wherein the first silicon nitride insulating layer is interposed between the second silicon nitride insulating layer. Regarding claim 40, Orlowski teaches the semiconductor device according to claim 38, wherein a second region(50, Fig. 9) forms a concave shape for receiving the gate electrode(36, ¶0034). Regarding claim 41, Orlowski teaches the semiconductor device according to claim 38, but is not relied on to teach the gate electrode(36, ¶0034) makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 2c) wherein the gate electrode(102, ¶0029) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 42, Orlowski teaches the semiconductor device according to claim 38, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 43, Orlowski teaches the semiconductor device according to claim 38, wherein the gate insulating film(32, ¶0032) is formed to include a first side surface, a second side surface, and a bottom surface, the first and second side surfaces extending in a second direction(direction of line 7, Fig. 8) along one or more sidewall surfaces of the gate electrode(36, ¶0034) and the bottom surface extending in the source-drain direction(direction of line 10, Fig. 8), the first and second side surfaces and the bottom surface forming a first region(50, Fig. 9), and the gate electrode(36, ¶0034) is formed in the first region(50, Fig. 9) over the bottom surface. Regarding claim 44, Orlowski teaches the semiconductor device according to claim 43, but is not relied on to teach the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 45, Orlowski teaches the semiconductor device according to claim 43, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 46, Orlowski teaches the semiconductor device according to claim 38, but is not relied on to teach the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 47, Orlowski teaches a semiconductor device(Figs. 7-10) including a field effect transistor(¶0036) comprising: a semiconductor substrate(12, ¶0027) including a fin shape channel forming region(16, ¶0025); a gate insulating film(32, ¶0032) formed at the fin shape channel forming region(16, ¶0025) and formed at least partially on a first insulating film(14, ¶0032); a gate electrode(36, ¶0034) formed over the gate insulating film(32, ¶0032), wherein the gate insulating film(32, ¶0032) includes a first portion that extends along a first direction(vertical direction of Fig. 7) which intersects with a source-drain direction(direction of line 10, Fig. 8) and along a second direction(direction of line 7, Fig. 8) protruding from the semiconductor substrate(12, ¶0027), and a second portion that extends from the first portion in the first direction(vertical direction of Fig. 7) between the gate electrode(36, ¶0034) and the first insulating film(14, ¶0032); a source/drain region(44, 46, ¶0025) formed on the semiconductor substrate(12, ¶0027); and a second insulating layer(20, ¶0027) formed over the source/drain region(44, 46, ¶0025), wherein the field effect transistor(¶0036) is a fin-type field effect transistor(¶0036), the gate insulating film(32, ¶0032) makes contact with a first sidewall insulating film(right 28, Fig. 7, ¶0025) and a second sidewall insulating film(left 28, Fig. 7, ¶0025) in the first direction(vertical direction of Fig. 7), and wherein a distance from an inner sidewall of the first sidewall insulating film(right 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) is different(Fig. 7) from a distance from an inner sidewall of the second sidewall insulating film(left 28, Fig. 7, ¶0025) to the fin shape channel forming region(16, ¶0025) in the first direction(vertical direction of Fig. 7). Orlowski does not teach a first silicon nitride insulating layer formed over the gate electrode(36, ¶0034); a second silicon nitride insulating layer formed over the source/drain region(44, 46, ¶0025) in a region other than at least a region of the first silicon nitride insulating layer. Bohr teaches a semiconductor device(Fig. 4) comprising a first silicon nitride insulating layer(300, ¶0031) formed over the gate electrode(102, ¶0029); a second silicon nitride insulating layer(110a, ¶0035) formed over the source/drain region(106, ¶0033) in a region other than at least a region of the first silicon nitride insulating layer(300, ¶0031). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, to include a first silicon nitride insulating layer formed over the gate electrode; a second silicon nitride insulating layer formed over the source/drain region in a region other than at least a region of the first silicon nitride insulating layer, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 48, Orlowski teaches the semiconductor device according to claim 47, wherein the first silicon nitride insulating layer is interposed between the second silicon nitride insulating layer. Regarding claim 49, Orlowski teaches the semiconductor device according to claim 47, wherein the gate insulating film(32, ¶0032) includes a first region(Fig. 7) forms a concave shape for receiving the gate electrode(36, ¶0034). Regarding claim 50, Orlowski teaches the semiconductor device according to claim 47, wherein the gate electrode(36, ¶0034) makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the first direction(vertical direction of Fig. 7). Regarding claim 51, Orlowski teaches the semiconductor device according to claim 47, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 52, Orlowski teaches the semiconductor device according to claim 47, wherein the gate insulating film(32, ¶0032) is formed to include a first side surface, a second side surface, and a bottom surface, the first and second side surfaces extending in the second direction(direction of line 7, Fig. 8) and the bottom surface extending in the source-drain direction(direction of line 10, Fig. 8), the first and second side surfaces and the bottom surface forming a first region, and the gate electrode(36, ¶0034) is formed in the first region over the bottom surface. Regarding claim 53, Orlowski teaches the semiconductor device according to claim 52, wherein the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the first direction(vertical direction of Fig. 7). Regarding claim 54, Orlowski teaches the semiconductor device according to claim 52, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 55, Orlowski teaches the semiconductor device according to claim 47, wherein the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the first direction(vertical direction of Fig. 7). Regarding claim 56, Orlowski teaches a semiconductor device(Figs. 7-10) including a field effect transistor(¶0036) comprising: a semiconductor substrate(12, ¶0027) including a channel forming region(16, ¶0025); a gate insulating film(32, ¶0032) formed to include a first side surface, a second side surface and a bottom surface, the first and second side surfaces extending in a first direction(vertical direction of Fig. 7), and the bottom surface extending in a source-drain direction(direction of line 10, Fig. 8), the first and second side surfaces and the bottom surface forming a first region; a gate electrode(36, ¶0034) formed in the first region(50, Fig. 7) over the bottom surface; a source/drain region(44, 46, ¶0025) formed on the semiconductor substrate(12, ¶0027); and a second insulating layer(20, ¶0027) formed in a second region(region of 20) other than the first region(50, Fig. 7), wherein the field effect transistor(¶0036) is a fin-type field effect transistor(¶0036), wherein the gate insulating film(32, ¶0032) makes contact with a first sidewall insulating film(right 28, Fig. 7, ¶0025) and a second sidewall insulating film(left 28, Fig. 7, ¶0025) in a second direction(direction of line 7, Fig. 8) which intersects with the source-drain direction(direction of line 10, Fig. 8), and wherein a distance from an inner sidewall of the first sidewall insulating film(right 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) is different(Fig. 7) from a distance from an inner sidewall of the second sidewall insulating film(left 28, Fig. 7, ¶0025) to the channel forming region(16, ¶0025) in the second direction(direction of line 7, Fig. 8). Orlowski does not teach a first silicon nitride insulating layer formed over the gate electrode(36, ¶0034); a second silicon nitride insulating layer formed over the source/drain region(44, 46, ¶0025) in a region other than at least a region of the first silicon nitride insulating layer. Bohr teaches a semiconductor device(Fig. 4) comprising a first silicon nitride insulating layer(300, ¶0031) formed over the gate electrode(102, ¶0029); a second silicon nitride insulating layer(110a, ¶0035) formed over the source/drain region(106, ¶0033) in a region other than at least a region of the first silicon nitride insulating layer(300, ¶0031). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, to include a first silicon nitride insulating layer formed over the gate electrode; a second silicon nitride insulating layer formed over the source/drain region in a region other than at least a region of the first silicon nitride insulating layer, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 57, Orlowski teaches the semiconductor device according to claim 56, but is not relied on to teach the first silicon nitride insulating layer is interposed between the second silicon nitride insulating layer. Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) is interposed between the second silicon nitride insulating layer(110a, ¶0035). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer is interposed between the second silicon nitride insulating layer, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Regarding claim 58, Orlowski teaches the semiconductor device according to claim 56, wherein the first region(50, Fig. 7) forms a concave shape for receiving the gate electrode(36, ¶0034). Regarding claim 59, Orlowski teaches the semiconductor device according to claim 56, wherein the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) surround the gate electrode(36, ¶0034). Regarding claim 60, Orlowski teaches the semiconductor device according to claim 56, but is not relied on to teach the first silicon nitride insulating layer makes contact with the first sidewall insulating film(right 28, Fig. 7, ¶0025) and the second sidewall insulating film(left 28, Fig. 7, ¶0025) in the second direction(direction of line 7, Fig. 8). Bohr teaches a semiconductor device(Fig. 4) wherein the first silicon nitride insulating layer(300, ¶0031) makes contact with the first sidewall insulating film(right 108, ¶0032) and the second sidewall insulating film(left 108, ¶0032) in the second direction. It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer makes contact with the first sidewall insulating film and the second sidewall insulating film in the second direction, as taught by Bohr, in order to electrically isolate the gate electrode and prevent a short between the gate electrode and contacts(¶0051). Claims 29-30 are rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over Orlowski (US 2007/0254435 A1) and Bohr et al. (US 2011/0156107 A1) as applied to claim 28, further in view of Zhu et al. (US 2006/0160317 A1) as cited in the IDS of 8/3/2022, all of record. Regarding claim 29, Orlowski, in view of Bohr, teaches the semiconductor device according to claim 28, but is not relied on to teach the first silicon nitride insulating layer is a first stress application layer, and the second silicon nitride insulating layer is a second stress application layer. Zhu teaches a semiconductor device(Fig. 8) including a field effect transistor wherein the first silicon nitride insulating layer(28, ¶0019, ¶0027) is a first stress application layer(¶0027), and the second silicon nitride insulating layer(22, ¶0019, ¶0027) is a second stress application layer(¶0027). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first silicon nitride insulating layer is a first stress application layer, and the second silicon nitride insulating layer is a second stress application layer, as taught by Zhu, in order to enhance the stress in the channel forming region(¶0027). Regarding claim 30, Orlowski, in view of Bohr, teaches the semiconductor device according to claim 29, but is not relied on to teach the first stress application layer applies a first stress to the channel forming region(16, ¶0025) and the second stress application layer applies a second stress to the channel forming region(16, ¶0025), and a direction of the first stress is different from a direction of the second stress. Zhu teaches a semiconductor device(Fig. 8) including a field effect transistor wherein the first stress application layer(28, ¶0027) applies a first stress to the channel forming region(not labeled, ¶0027), and the second stress application layer(22, ¶0027) applies a second stress to the channel forming region(not labeled, ¶0027), and a direction of the first stress is different from a direction of the second stress(¶0027). It would have been obvious to one of ordinary skill in the art at the time of invention to modify the device of Orlowski, so that the first stress application layer applies a first stress to the channel forming region and the second stress application layer applies a second stress to the channel forming region, and a direction of the first stress is different from a direction of the second stress, as taught by Zhu, in order to enhance the stress in the channel forming region(¶0027). Response to Arguments Applicant’s arguments with respect to claim 25-60 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to LAURA DYKES whose telephone number is (571)270-3161. The examiner can normally be reached M-F 9:30 am-5 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, N. Drew Richards can be reached at 571-272-1736. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /LAURA M DYKES/Examiner, Art Unit 2892 /NORMAN D RICHARDS/Supervisory Patent Examiner, Art Unit 2892
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Prosecution Timeline

Aug 03, 2022
Application Filed
Aug 03, 2022
Response after Non-Final Action
Sep 24, 2024
Non-Final Rejection — §103, §112
Dec 26, 2024
Response Filed
Mar 21, 2025
Final Rejection — §103, §112
Aug 22, 2025
Request for Continued Examination
Aug 25, 2025
Response after Non-Final Action
Sep 06, 2025
Non-Final Rejection — §103, §112
Dec 02, 2025
Response Filed
Feb 21, 2026
Final Rejection — §103, §112 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12604567
DRIVING SUBSTRATE, MICRO LED TRANSFER DEVICE AND MICRO LED TRANSFER METHOD
2y 5m to grant Granted Apr 14, 2026
Patent 12604635
DISPLAY SCREEN, ELECTRONIC DEVICE AND MANUFACTURING METHOD
2y 5m to grant Granted Apr 14, 2026
Patent 12604648
DISPLAY DEVICE, METHOD OF MANUFACTURING THE SAME, AND TILED DISPLAY DEVICE
2y 5m to grant Granted Apr 14, 2026
Patent 12599024
DISPLAY MODULE AND SUBSTRATE THEREOF HAVING IMPROVED BINDING RELIABILITY OF SUBSTRATE AND FLEXIBLE CIRCUIT BOARD
2y 5m to grant Granted Apr 07, 2026
Patent 12588376
Substrate Arrangement and Manufacturing Method for a Micro Display
2y 5m to grant Granted Mar 24, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

5-6
Expected OA Rounds
65%
Grant Probability
92%
With Interview (+27.9%)
2y 10m
Median Time to Grant
High
PTA Risk
Based on 497 resolved cases by this examiner. Grant probability derived from career allow rate.

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