Prosecution Insights
Last updated: October 23, 2026
Application No. 17/890,035

SYSTEM AND METHOD FOR SEMI-FOAM FLEXIBLE SEALANT WITH DENSITY MODIFIER

Final Rejection §103
Filed
Aug 17, 2022
Priority
Aug 18, 2021 — provisional 63/234,698
Examiner
CAI, WENWEN
Art Unit
1763
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Polymer Adhesive Sealant Systems Inc.
OA Round
2 (Final)
60%
Grant Probability
Moderate
3-4
OA Rounds
0m
Est. Remaining
79%
With Interview

Examiner Intelligence

Grants 60% of resolved cases
60%
Career Allowance Rate
528 granted / 882 resolved
-5.1% vs TC avg
Strong +19% interview lift
Without
With
+19.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 2m
Avg Prosecution
63 currently pending
Career history
961
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
45.0%
+5.0% vs TC avg
§102
17.3%
-22.7% vs TC avg
§112
28.8%
-11.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 882 resolved cases

Office Action

§103
DETAILED ACTION The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Amendment The amendment of claims 1-3, 6 are supported by the specification. Any rejections and/or objections made in the previous Office action and not repeated below are hereby withdrawn. The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action. The new grounds of rejection set forth below are necessitated by applicant's amendment filed on 8/17/2026. Thus, the following action is properly made final. Claim Rejections - 35 USC § 103 Claims 1-10 is/are rejected under 35 U.S.C. 103 as being unpatentable over Kocurek et al (US 2017/0190864). Claim 1, 3-6, 10: Kocurek teaches a compressible sealant composition comprising a polymeric dispersion, diluent, defoamer, surfactant, biocides, freeze/thaw additive, dispersant, microsphere Expancel 909 DET 80 which has a particle size of 60-90um and true density of 12-18, a thickener, a pH modifier, a flame retardant, a filler such as talc or kaolin clay, an adhesion promoter (abstract, claims, tables 1-6). The polymer can be styrenated acrylic, acrylate acrylonitrile etc [0017, table 4, table 6]. The microsphere is mixed with other ingredients by using a peristaltic pump [0053]. The choice of polymeric chemical composition may depend upon the intended end use of the product [0018]. Therefore, it would have been obvious to one of ordinary skill in the art at the time the invention was made to choice a polymer mixture like claimed through routine experimentation to balance between cost and performance. Case law holds that "discovery of an optimum value of a result effective variable in a known process is ordinarily within the skill of the art." In re Antonie, 559 F.2d 618, 195 USPQ 6 (CCPA 1977). In re Boesch, 617 F.2d 272, 205 USPQ 215 (CCPA 1980). Claim 2: Kocurek teaches the density of the sealant can range from 0.51-0.99. Claims 7-9: It is noted that “are introduced into…” is a product-by-process limitation. Case law holds that “even though product-by-process claims are limited by and defined by the process, determination of patentability is based on the product itself. The patentability of a product does not depend on its method of production. If the product in the product-by-process claim is the same as or obvious from a product of the prior art, the claim is unpatentable even though the prior product was made by a different process.” See In re Thorpe, 777 F.2d 695, 698, 227 USPQ 964, 966 (Fed. Cir. 1985). Response to Arguments Applicant's arguments filed 8/17/2026 have been fully considered but they are not persuasive. In response to applicant's argument regarding freeze-thaw stability, it is noted that 1) this feature is not recited in the claims; 2) unexpected results should be demonstrated by experimental data, be compared to the closest prior art and be commensurate in scope of the scope of the claims. In response to applicant's argument that Kocurek does not teach the relatively high amounts of surfactant, it is noted that claim recites 1-2 wt% of surfactant, and Kocurek discloses the amount of surfactant can be 0.68-1.19wt%. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any extension fee pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to WENWEN CAI whose telephone number is (571)270-3590. The examiner can normally be reached on M-F 9am-6pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Joseph Del Sole can be reached on (571)272-1130. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /WENWEN CAI/ Primary Examiner, Art Unit 1763
Read full office action

Prosecution Timeline

Aug 17, 2022
Application Filed
May 26, 2026
Non-Final Rejection mailed — §103
Aug 17, 2026
Response Filed
Oct 02, 2026
Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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AQUEOUS COATING COMPOSITION AND METHOD OF PREPARING THEREOF
2y 10m to grant Granted Oct 20, 2026
Patent 12767808
CORE-SHELL-TYPE FLUORINE-BASED RESIN PARTICLES HAVING IMPROVED FLOWABILITY AND FLOCCULATION, AND PREPARATION METHOD
1y 9m to grant Granted Oct 20, 2026
Patent 12747350
FLAME RESISTANT POLYMER COMPOSITON AND ARTICLES MADE THEREFROM
6y 3m to grant Granted Sep 29, 2026
Patent 12747337
COMPOSITION AND MULTILAYER BODY
5y 7m to grant Granted Sep 29, 2026
Patent 12742060
FLOOR COVERING AND METHOD FOR THE PRODUCTION THEREOF
7y 3m to grant Granted Sep 22, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
60%
Grant Probability
79%
With Interview (+19.4%)
3y 2m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 882 resolved cases by this examiner. Grant probability derived from career allowance rate.

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