Prosecution Insights
Last updated: July 17, 2026
Application No. 17/934,036

MULTI-FINGER RF nFET HAVING BURIED STRESSOR LAYER AND ISOLATION TRENCHES BETWEEN GATES

Non-Final OA §103
Filed
Sep 21, 2022
Priority
Sep 22, 2021 — provisional 63/261,490
Examiner
KHALIFA, MOATAZ
Art Unit
2817
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Acorn Semi LLC
OA Round
3 (Non-Final)
92%
Grant Probability
Favorable
3-4
OA Rounds
0m
Est. Remaining
91%
With Interview

Examiner Intelligence

Grants 92% — above average
92%
Career Allowance Rate
54 granted / 59 resolved
+23.5% vs TC avg
Minimal -0% lift
Without
With
+-0.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 4m
Avg Prosecution
37 currently pending
Career history
108
Total Applications
across all art units

Statute-Specific Performance

§103
93.6%
+53.6% vs TC avg
§102
1.9%
-38.1% vs TC avg
§112
2.9%
-37.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 59 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 35 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 02/26/2026 has been entered. Remarks The 02/26/2026 amendments of claims 1 and 16 have been noted and entered. The 02/26/2026 addition of new claims 24-25 have been noted and entered. Response to Arguments Applicant’s arguments, see Remarks pages 6-9, filed 02/26/2026, with respect to the rejection(s) of claim(s) 1, 5-9 and 13-23 under 35 U.S.C. 103 have been fully considered and are persuasive in light of the newly added amendments. However, upon further consideration, a new ground(s) of rejection is made in view of Hoentschel et al, US 20130095620 A1 (Hoentschel). New Grounds of Rejection New grounds of rejection, prior art reference Hoentschel et al, US 20130095620 A1 (Hoentschel) appears below. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Rejection Note: Italicized claim limitations indicate limitations that are not explicitly disclosed in the primary reference, but disclosed in the secondary reference(s). Claims 1, 5-9 and 13-25 are rejected under 35 U.S.C. 103 as being unpatentable over Abe et al, JP 2008244094 A (Abe) in view of Clifton et al, US 20200273991 A1 (Clifton) in further view of Hoentschel et al, US 20130095620 A1 (Hoentschel). Regarding claim 1; Abe teaches an RF MOSFET (Abe: Annotated Fig (1) shared in this OA: 1), comprising respective pluralities of gate fingers (12), source fingers (14), and drain fingers (13) formed on a semiconductor structure (4), the gate fingers (12) being spaced apart from each other along a first direction (Y-direction), extending in a second, orthogonal direction (Z-direction), and electrically connected to one another through a gate mandrel (12A) that is electrically connected to a gate contact (7), the source fingers (14) being spaced apart from each other along the first direction (Y-direction), extending in the second direction (Z-direction), and electrically connected to one another through a source mandrel (14A) that is electrically connected to a respective source contact (6), and the drain fingers (13) being spaced apart from each other along the first direction (Y-direction), extending in the second direction (Z-direction), and electrically connected to one another through a drain mandrel (13A) that is electrically connected to a respective drain contact (5), the respective source (14), gate (12), and drain (13) fingers further being interdigitated so that each gate finger (12) extends in the first direction (Y-direction) between a pair of adjacent source (14) and drain fingers (13), the RF MOSFET electrically organized as a plurality of unit cell transistors (1) electrically connected with one another and adjacent unit cell transistors (1) of the RF MOSFET being separated from one another by a dummy gate (17) and trench (3) that extends into the semiconductor structure (4), wherein the semiconductor structure (4) includes a semiconductor substrate (4), a buried stressor layer disposed over the semiconductor substrate, a BOX layer disposed over buried stressor layer, and a fully depleted semiconductor layer disposed over the BOX layer, and a pitch of adjacent unit cell transistors of the RF MOSFET is approximately double a contacted-poly pitch (CPP) which would exist absent the dummy gate and trench. PNG media_image1.png 903 713 media_image1.png Greyscale Abe does not teach a buried stressor layer disposed over the semiconductor substrate, a BOX layer disposed over buried stressor layer, and a fully depleted semiconductor layer disposed over the BOX layer. However, Clifton teaches a buried stressor layer (Clifton: Fig (2): 14) disposed over the semiconductor substrate (12), a BOX layer (18) disposed over buried stressor layer (14), and a fully depleted semiconductor layer (20) disposed over the BOX layer (18). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using the multilayer structure disclosed in Clifton to improve the conductivity of the device leading to a more efficient and faster operating device. Abe in view of Clifton does not teach a pitch of adjacent unit cell transistors of the RF MOSFET is approximately double a contacted-poly pitch (CPP) which would exist absent the dummy gate and trench. However, Hoentschel teaches a pitch of adjacent unit cell transistors (Hoentschel: Fig (1H): 14C) of the RF MOSFET is approximately double a contacted-poly pitch (CPP) which would exist absent the dummy gate and trench ([0007]: “… and such transistors may be formed with a gate pitch that ranges from about 160-190 nm, depending upon the particular application." which matches the range of pitches in the instant application.). Abe in view of Clifton and Hoentschel are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe in view of Clifton by constructing the pitches between the adjacent gates as disclosed in Hoentschel to ensure proper isolation of the gates leading to a better performing device. Regarding claim 5; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. Further, Abe teaches wherein the dummy gates (Abe: Annotated Fig (1) shared in this OA: 17) are not electrically connected to the gate mandrel (12A). Regarding claim 6; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. Further, Abe teaches wherein the gate (Abe: Annotated Fig (1) shared in this OA: 12), source (14) and drain (13) fingers are each made of a conductive material Regarding claim 7; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. Further, Abe teaches wherein each unit cell transistor (Abe: Annotated Fig (1) shared in this OA: 1) includes one of the gate fingers (12), one of the source fingers (14), and one of the drain fingers (13), the included source (14) and drain (13) fingers being on opposed sides of the included gate finger (12), and a portion of the semiconductor structure (4) that underlies the included gate (12), source (14) and drain (13) fingers. Regarding claim 8; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. Further, Abe teaches wherein the source fingers (Abe: Annotated Fig (1) shared in this OA: 14) and drain fingers (13) comprise elevated epitaxial silicon source/drain regions (6, 5) and a source/drain of each unit cell (1) transistor is located inside the included portion of the semiconductor structure (4) that underlies an adjacent a channel region (region below 7) below a respective included gate finger (12). Regarding claim 9; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. However, Abe does not teach wherein the buried stressor layer comprises SiGe. Clifton teaches wherein the buried stressor layer (Clifton: Fig (2): 14) comprises SiGe ([0027]: “…the BS layer 14 may be silicon germanium”). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using the buried stressor layer comprised of SiGe disclosed in Clifton to improve the conductivity of the device leading to a more efficient device with better performance. Regarding claim 13; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. However, Abe does not teach wherein the trenches extend through the fully depleted semiconductor layer, the BOX layer, the buried stressor layer, and into the substrate. Clifton teaches wherein the trenches (Clifton: Fig (2): 22) extend through the fully depleted semiconductor layer (20), the BOX layer (18), the buried stressor layer (14), and into the substrate (12). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using the trenches disclosed in Clifton to enhance the isolation between the different transistor units lowering the chances of interference between the units thus leading to a more reliable performance of the device. Regarding claim 14; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. However, Abe does not teach wherein the fully depleted semiconductor layer is a silicon layer. Clifton teaches wherein the fully depleted (Clifton: Fig (2): 20) semiconductor layer is a silicon layer ([0027]: “… a thin layer of silicon 20…”). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using silicon for the fully depleted semiconductor layer disclosed in Clifton to improve the conductivity of the device which leads to more efficient performance. Regarding claim 15; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 13. However, Abe does not teach wherein the fully depleted semiconductor layer is a silicon layer. Clifton teaches wherein the fully depleted (Clifton: Fig (2): 20) semiconductor layer is a silicon layer ([0027]: “… a thin layer of silicon 20…”). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using silicon for the fully depleted semiconductor layer disclosed in Clifton to improve the conductivity of the device which leads to more efficient performance. Regarding claim 16; Abe teaches an RF MOSFET, comprising respective pluralities of gate fingers (Abe: Annotated Fig (1) shared in this OA: 12), source fingers (14), and drain fingers (13) formed on a semiconductor structure (1), the gate fingers (12) being spaced apart from each other along a first direction (Y-direction), extending in a second (Z-direction), orthogonal direction, and electrically connected to one another through a gate mandrel (12A) that is electrically connected to a gate contact (7), the source fingers (14) being spaced apart from each other along the first direction (Y-direction), extending in the second direction (Z-direction), and electrically connected to one another through a source mandrel (14A) that is electrically connected to a respective source contact (6), and the drain fingers (13) being spaced apart from each other along the first direction (Y-direction), extending in the second direction (Z-direction), and electrically connected to one another through a drain mandrel (13A) that is electrically connected to a respective drain contact (5), the respective source (14), gate (12), and drain (13) fingers further being interdigitated so that each gate finger (12) extends in the first direction (Y-direction) between a pair of adjacent source (14) and drain (13) fingers, the RF MOSFET electrically organized as a plurality of unit cell transistors (1) electrically connected with one another and adjacent unit cell transistors (1) of the RF MOSFET being separated from one another by a trench (3) that extends into the semiconductor structure (4), wherein the semiconductor structure (4) includes a semiconductor substrate (4), a buried stressor layer disposed over the semiconductor substrate, a BOX layer disposed over buried stressor layer, and a fully depleted semiconductor layer disposed over the BOX layer, and a pitch of adjacent unit cell transistors of the RF MOSFET is approximately double a contacted-poly pitch (CPP) which would exist absent the trench. Abe does not teach a buried stressor layer disposed over the semiconductor substrate, a BOX layer disposed over buried stressor layer, and a fully depleted semiconductor layer disposed over the BOX layer. However, Clifton teaches a buried stressor layer (Clifton: Fig (2): 14) disposed over the semiconductor substrate (12), a BOX layer (18) disposed over buried stressor layer (14), and a fully depleted semiconductor layer (20) disposed over the BOX layer (18). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using the multilayer structure disclosed in Clifton to improve the conductivity of the device leading to a more efficient and faster operating device. Abe in view of Clifton does not teach a pitch of adjacent unit cell transistors of the RF MOSFET is approximately double a contacted-poly pitch (CPP) which would exist absent the trench. However, Hoentschel teaches a pitch of adjacent unit cell transistors (Hoentschel: Fig (1H): 14C) of the RF MOSFET is approximately double a contacted-poly pitch (CPP) which would exist absent the dummy gate and trench ([0007]: “… and such transistors may be formed with a gate pitch that ranges from about 160-190 nm, depending upon the particular application." which matches the range of pitches in the instant application.). Abe in view of Clifton and Hoentschel are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe in view of Clifton by constructing the pitches between the adjacent gates as disclosed in Hoentschel to ensure proper isolation of the gates leading to a better performing device. Regarding claim 17; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. Further, Abe teaches wherein the gate (Abe: Annotated Fig (1) shared in this OA: 12), source (14) and drain (13) fingers are each made of a conductive material. Regarding claim 18; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. Further, Abe teaches wherein each unit cell transistor (Abe: Annotated Fig (1) shared in this OA: 1) includes one of the gate fingers (12), one of the source fingers (14), and one of the drain fingers (13), the included source (14) and drain (13) fingers being on opposed sides of the included gate finger (12), and a portion of the semiconductor structure (1) that underlies the included gate (12), source (14) and drain (13) fingers. Regarding claim 19; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. Further, Abe teaches wherein the source fingers (Abe: annotated Fig (1) shared in this OA: 14) and drain fingers (13) comprise elevated epitaxial silicon source/drain regions (6, 5) and a source/drain of each unit cell (1) transistor is located inside the included portion of the semiconductor structure (4) that underlies an adjacent a channel region (region below 7) below a respective included gate finger (12). Regarding claim 20; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. However, Abe does not teach wherein the buried stressor layer comprises SiGe. Clifton teaches wherein the buried stressor layer (Clifton: Fig (2): 14) comprises SiGe ([0027]: “…the BS layer 14 may be silicon germanium”). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using the buried stressor layer comprised of SiGe disclosed in Clifton to improve the conductivity of the device leading to a more efficient device with better performance. Regarding claim 21; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. However, Abe does not teach wherein the trenches extend through the fully depleted semiconductor layer, the BOX layer, the buried stressor layer, and into the substrate. Clifton teaches wherein the trenches (Clifton: Fig (2): 22) extend through the fully depleted semiconductor layer (20), the BOX layer (18), the buried stressor layer (14), and into the substrate (12). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using the trenches disclosed in Clifton to enhance the isolation between the different transistor units lowering the chances of interference between the units thus leading to a more reliable performance of the device. Regarding claim 22; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. However, Abe does not teach wherein the fully depleted semiconductor layer is a silicon layer. Clifton teaches wherein the fully depleted (Clifton: Fig (2): 20) semiconductor layer is a silicon layer ([0027]: “… a thin layer of silicon 20…”). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using silicon for the fully depleted semiconductor layer disclosed in Clifton to improve the conductivity of the device which leads to more efficient performance. Regarding claim 23; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 21. However, Abe does not teach wherein the fully depleted semiconductor layer is a silicon layer. Clifton teaches wherein the fully depleted (Clifton: Fig (2): 20) semiconductor layer is a silicon layer ([0027]: “… a thin layer of silicon 20…”). Abe and Clifton are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe by using silicon for the fully depleted semiconductor layer disclosed in Clifton to improve the conductivity of the device which leads to more efficient performance. Regarding claim 24; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 1. Abe in view of Clifton does not teach wherein the pitch of adjacent unit cell transistors of the RF MOSFET is approximately 200 nm. Hoentschel teaches wherein the pitch of adjacent unit cell transistors (Hoentschel: Fig (1H): 14C) of the RF MOSFET is approximately 200 nm ([0007]: “… and such transistors may be formed with a gate pitch that ranges from about 160-190 nm, depending upon the particular application." which matches the range of pitches in the instant application.). Abe in view of Clifton and Hoentschel are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe in view of Clifton by constructing the pitches between the adjacent gates as disclosed in Hoentschel to ensure proper isolation of the gates leading to a better performing device. Regarding claim 25; Abe in view of Clifton in further view of Hoentschel teaches all the limitations of the RF MOSFET of claim 16. Abe in view of Clifton does not teach wherein the pitch of adjacent unit cell transistors of the RF MOSFET is approximately 200 nm. Hoentschel teaches wherein the pitch of adjacent unit cell transistors (Hoentschel: Fig (1H): 14C) of the RF MOSFET is approximately 200 nm ([0007]: “… and such transistors may be formed with a gate pitch that ranges from about 160-190 nm, depending upon the particular application." which matches the range of pitches in the instant application.). Abe in view of Clifton and Hoentschel are considered analogous art. Thus, it would have been obvious, prior to the effective filing date of the instant application, to a person having ordinary skill in the art, to modify Abe in view of Clifton by constructing the pitches between the adjacent gates as disclosed in Hoentschel to ensure proper isolation of the gates leading to a better performing device. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to Moataz Khalifa whose telephone number is (703)756-1770. The examiner can normally be reached Monday - Friday (8:30 am - 5:00). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Kretelia Graham can be reached at (571) 272-5055. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /M.K./Examiner, Art Unit 2817 /Kretelia Graham/Supervisory Patent Examiner, Art Unit 2817
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Prosecution Timeline

Sep 21, 2022
Application Filed
Apr 06, 2023
Response after Non-Final Action
Jul 02, 2025
Non-Final Rejection mailed — §103
Sep 30, 2025
Response Filed
Nov 26, 2025
Final Rejection mailed — §103
Feb 26, 2026
Request for Continued Examination
Mar 06, 2026
Response after Non-Final Action
Jun 26, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
92%
Grant Probability
91%
With Interview (-0.4%)
3y 4m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 59 resolved cases by this examiner. Grant probability derived from career allowance rate.

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