DETAILED ACTION
Claim Rejections - 35 USC § 103
The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action:
A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made.
Claim(s) 1, and 3 thru 8 is/are rejected under 35 U.S.C. 103 as being unpatentable over Itaya et al. US 2011/0084385 A1 in view of Park et al. US 2015/0102497 A1. Itaya discloses (see, for example FIG. 4) a semiconductor device comprising a semiconductor substrate 80, integrated circuit layer 81a/81, first metal wiring layer P0, n-th metal wiring metal wiring layer P1, P2, P3, etc., plurality of wiring vias TH0/TH1/TH2, through-via 1b, and via connection pad P0. The through via 1b extends from a via connection pad P0, and penetrates the semiconductor substrate 80. The via connection pad P0 provides a cap (i.e. capping-type via connection pad) on an upper surface of the through-via 1b. Itaya does not disclose the via connection pad includes a first capping-type via connection pad and a second capping-type via connection pad, wherein the first capping-type via connection pad is formed on an entirety of the upper surface of the through-via, and the second capping-type via connection pad is formed on an entirety of the upper surface of the first capping-type via connection pad, and wherein the first capping-type via connection pad and the second capping-type via connection pad are integrally formed. However, Park discloses (see, for example, FIG. 2A) a semiconductor device comprising a via connection pad 150 includes a first capping-type via connection pad 152, and a second capping-type via connection pad 154. The first capping-type via connection pad 152 is formed on an entirety of the upper surface of the through-via 180, and the second capping-type via connection pad 154 being formed on the first capping-type via connection pad 152. In paragraph [0062], Park discloses a width of the first capping-type via connection pad 152 may be less than a width of the second capping-type via connection pad 154, and therefore, the second capping-type via connection pad 154 includes being formed on an entirety of the upper surface of the first capping -type via connection pad 152. Further, Park discloses (see, for example, paragraph [0064]) that the first capping-type via connection pad 152 and second capping-type via connection pad 154 being both made of a same material such as copper. In the limitation “integrally formed”, the term “integral” is defined by Webster’s Dictionary as “formed as a unit with another” or “composed of constituent parts”, which Park clearly discloses in the via connection pad 150. It would have been obvious to one of ordinary skill in the art, at a time prior to the effective filing date, to have the via connection pad includes a first capping-type via connection pad and a second capping-type via connection pad, wherein the first capping-type via connection pad is formed on an entirety of the upper surface of the through-via, and the second capping-type via connection pad is formed on an entirety of the upper surface of the first capping-type via connection pad, and wherein the first capping-type via connection pad and the second capping-type via connection pad are integrally formed in order to provide further protect the top surface of the through-via, and prevent physical defects in the semiconductor device.
Further, regarding the limitation “integrally formed”, even though fully disclosed in the
Park reference as cited above, for the sake of arguendo, it would have been obvious to one of ordinary skill in the art, at a time prior to the effective filing date, to use a one-piece construction including the first capping-type via connection pad and the second capping-type via connection pad in order to lessen manufacturing time, and since it would have been merely a matter of obvious engineering choice.” In re Larson, 340 F. 2d 965, 968, 144 USPQ 347, 349 (CCPA 1965).
Regarding claim 3, see, for example, FIG. 2A wherein Park discloses a width of the first capping-type via connection pad 152 being greater than a width of the through-via 180.
Regarding claim 4, see, for example, paragraph [0062] wherein Park discloses a width of
the first capping-type via connection pad 152 may be less than a width of the second capping-type via connection pad 154.
Regarding claim 5, see, for example, paragraph [0090] wherein Park discloses using any of various shapes including hexagons, circular, oval, quadrangular, etc. Further, it would have been an obvious matter of design choice, at a time prior to the effective filing date, to have an octagonal shape for the first and second capping-type via connection pad in order to fit the pad into the semiconductor device according to the preferences of the user since such a modification would have involved a mere change in the shape of a component. A change in shape is generally recognized as being within the level of ordinary skill in the art. In re Dailey, 357 F.2d 669, 149 USPQ 47 (CCPA 1966).
Regarding claim 6, see, for example, FIG. 2A wherein Park discloses nth metal layer M1
being at a same horizontal level as the via connection pad 152.
Regarding claim 7, see, for example, FIG. 2A wherein Park discloses nth metal layer M1
being at a same horizontal level as the via connection pad 152, and FIG. 4B wherein Park discloses a mesh pattern.
Regarding claim 8, Itaya discloses (see, for example, FIG. 4) an upper pad 85, and a lower pad 84.
Response to Arguments
See the rejection for claim 1 above.
Conclusion
THIS ACTION IS MADE FINAL. Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a).
A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action.
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Eugene Lee
August 3, 2026
/EUGENE LEE/Primary Examiner, Art Unit 2815