Prosecution Insights
Last updated: May 29, 2026
Application No. 18/395,197

INTERCONNECT STRUCTURE AND METHOD FOR FORMING THE SAME

Non-Final OA §102
Filed
Dec 22, 2023
Priority
Apr 15, 2021 — continuation of 11/854,883
Examiner
MANDALA, VICTOR A
Art Unit
2899
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Taiwan Semiconductor Manufacturing Company Ltd.
OA Round
1 (Non-Final)
94%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 94% — above average
94%
Career Allowance Rate
923 granted / 983 resolved
+25.9% vs TC avg
Moderate +5% lift
Without
With
+5.2%
Interview Lift
resolved cases with interview
Fast prosecutor
1y 11m
Avg Prosecution
15 currently pending
Career history
995
Total Applications
across all art units

Statute-Specific Performance

§101
1.0%
-39.0% vs TC avg
§103
45.1%
+5.1% vs TC avg
§102
40.1%
+0.1% vs TC avg
§112
3.6%
-36.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 983 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention. Claims 1, 2, 5, 14, and 19 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by U.S. Patent Application Publication No. 2021/0082802 Huang et al. 1. Referring to claim 1, Huang et al. teaches an interconnect structure, comprising: a transistor, (Figure 1M #104), on a substrate, (Figure 1M #102); a first dielectric layer, (Figure 1M #138’ & 140’), over the transistor, (Figure 1M #104); a first metal line, (Figure 1M #1351), through the first dielectric layer, (Figure 1M #138’ & 140’); a second dielectric layer, (Figure 1M #156), over the first dielectric layer, (Figure 1M #138’ & 140’); and a via, (Figure 1M #158 & 161), through the second dielectric layer, (Figure 1M #156), and on the first metal line, (Figure 1M #1351), wherein a first side surface of the first dielectric layer includes a first portion facing, (Figure 1M section of #138’ & 140’ that faces the metal line #1351), the first metal line, (Figure 1M #1351), and a second portion, (Figure 1M section of #138’ & 140’ that faces the via #158 & 161), facing the via, (Figure 1M #158 & 161), and the first portion of the first side surface of the first dielectric layer, (Figure 1M section of #138’ & 140’ that faces the metal line #1351), is aligned with the second portion of the first side surface of the first dielectric layer, (Figure 1M section of #138’ & 140’ that faces the via #158 & 161). 2. Referring to claim 2, Huang et al. teaches an interconnect structure as claimed in claim 1, wherein the via, (Figure 1M #158 & 161), lands on a top surface of the first dielectric layer, (Figure 1M #138’ & 140’). 3. Referring to claim 5, Huang et al. teaches an interconnect structure as claimed in claim 1, wherein the first metal line, (Figure 1M #1351), is electrically connected to a source/drain region of the transistor, (Figure 1M #108). 4. Referring to claim 14, Huang et al. teaches a method for forming an interconnect structure, comprising: forming a first dielectric layer, (Figures 1L-1M #138’ & 140’), over a transistor, (Figures 1L-1M #104); forming a metal line in the first dielectric layer, (Figures 1L-1M #1351); recessing the metal line, (Figures 1L- 1M #1351 after the removal of #141), to expose an upper portion of a side surface of the first dielectric layer, (Figures 1L-1M #138’ & 140’), wherein a lower portion of the side surface of the first dielectric layer, (Figures 1L-1M #138’ & 140’), is facing the metal line, (Figures 1L-1M #1351), and aligned with the upper portion of the side surface of the first dielectric layer, (Figures 1L-1M #138’ & 140’); forming a second dielectric layer, (Figures 1L-1M #156), over the metal line, (Figures 1L-1M #1351), and the first dielectric layer, (Figures 1L-1M #138’ & 140’); and forming a first via, (Figures 1L-1M #158 & 160), in the second dielectric layer, (Figures 1L-1M #156), and on the metal line, (Figures 1L-1M #1351). 5. Referring to claim 19, Huang et al. teaches a method for forming the interconnect structure as claimed in claim 14, further comprising: forming a contact plug, (Figure 1M #118), on a source/drain region of the transistor, (Figure 1M #108); and forming a second via, (Figure 1M area of #120), on the contact plug, (Figure 1M #118), wherein the metal line, (Figures 1L-1M #1351), is formed on the second via, (Figure 1M area of #120). Allowable Subject Matter The following is a statement of reasons for the indication of allowable subject matter: 6. Claims 3, 4, 6, 15-18, and 20 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. 7. The prior art teaches the claimed matter in the rejections above, but is silent with respect to the above teachings in combination with the interconnect structure as claimed in claim 1, further comprising: a contact etching stop layer between the first dielectric layer and the second dielectric layer, wherein a second side surface of the first dielectric layer is opposite to the first side surface of the first dielectric layer and includes a first portion facing the first metal line and a second portion facing the contact etching stop layer; the interconnect structure as claimed in claim 1, further comprising: a second metal line on the via, wherein the first metal line extends in a first horizontal direction, and the second metal line extends in a second horizontal direction that is perpendicular to the first horizontal direction; the method for forming the interconnect structure as claimed in claim 14, further comprising: forming a contact etching stop layer along a top surface of the first dielectric layer, the upper portion of the side surface of the first dielectric layer and a top surface of the metal line, wherein the second dielectric layer is formed over the contact etching stop layer; and/or the method for forming the interconnect structure as claimed in claim 14, wherein forming the transistor comprises: forming a plurality of nanostructures; and forming a gate stack to surround the plurality of nanostructures. 8. The prior art teaches an interconnect structure, comprising: a first intermetal dielectric layer over a substrate; a metal line surrounded by the first intermetal dielectric layer; a second intermetal dielectric layer over the first intermetal dielectric layer; a via in the second intermetal dielectric layer and on the metal line; and a contact etching stop layer between the first intermetal dielectric layer and the second intermetal dielectric layer, wherein a first side surface of the first intermetal dielectric layer includes a first portion facing the metal line, but is silent to the above teachings in combination with a second portion facing the contact etching stop layer, and the first portion of the first side surface of the first intermetal dielectric layer is aligned with the second portion of the first side surface of the first intermetal dielectric layer. 9. These combinations have been found to not be anticipated or render obvious over the prior art, hence claims 7-13 are allowed. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to VICTOR A MANDALA whose telephone number is (571)272-1918. The examiner can normally be reached on M-Th 8-6:30 EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Dale Page can be reached on 571-270-7877. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://pair-direct.uspto.gov. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /VICTOR A MANDALA/Primary Examiner, Art Unit 2899 2/18/26
Read full office action

Prosecution Timeline

Dec 22, 2023
Application Filed
Dec 03, 2024
Response after Non-Final Action
Feb 20, 2026
Non-Final Rejection mailed — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12641938
DISPLAY DEVICE AND MANUFACTURING METHOD THEREOF
2y 8m to grant Granted May 26, 2026
Patent 12641972
DISPLAY PANEL AND DISPLAY DEVICE
2y 10m to grant Granted May 26, 2026
Patent 12641912
Light Sensitive Element
2y 8m to grant Granted May 26, 2026
Patent 12635244
DISPLAY DEVICE
3y 5m to grant Granted May 19, 2026
Patent 12635323
MICROLED DISPLAY PANEL
3y 4m to grant Granted May 19, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
94%
Grant Probability
99%
With Interview (+5.2%)
1y 11m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 983 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month