Prosecution Insights
Last updated: May 29, 2026
Application No. 18/447,541

BRAKE SYSTEMS WITH MOTOR-DRIVEN MASTER CYLINDERS AND ELECTRIC SECONDARY POWER TRANSMISSION UNITS

Final Rejection §103
Filed
Aug 10, 2023
Examiner
KING, BRADLEY T
Art Unit
3616
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
ZF Active Safety US Inc.
OA Round
2 (Final)
71%
Grant Probability
Favorable
3-4
OA Rounds
3m
Est. Remaining
95%
With Interview

Examiner Intelligence

Grants 71% — above average
71%
Career Allowance Rate
673 granted / 951 resolved
+18.8% vs TC avg
Strong +25% interview lift
Without
With
+24.6%
Interview Lift
resolved cases with interview
Typical timeline
3y 1m
Avg Prosecution
28 currently pending
Career history
998
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
63.1%
+23.1% vs TC avg
§102
14.4%
-25.6% vs TC avg
§112
18.8%
-21.2% vs TC avg
Black line = Tech Center average estimate • Based on career data from 951 resolved cases

Office Action

§103
DETAILED ACTION Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1-12 and 15-19 is/are rejected under 35 U.S.C. 103 as being unpatentable over Weh et al (US# 2025/0145136) in view of Kim (US# 2023/0146790). Weh et al disclose a brake system including; a reservoir 23; a motor-driven master cylinder 25 operable during a normal non-failure braking mode by actuation of an electric motor 6 of the master cylinder to generate brake actuating pressure at first and second MC outputs (note fluid connections at the bottom of 25) for hydraulically actuating the first and second pairs of wheel brakes 2, respectively, the master cylinder being free of a mechanical connection to a brake pedal [0009]; a secondary power transmission unit 26 configured for selectively providing pressurized hydraulic fluid at first and second PTU outputs for actuating the first (left pair of brakes 2) and second (right pair of brakes 2) pairs of wheel brakes in at least one of a normal non-failure braking mode and a backup braking mode [0022], the secondary power transmission unit including an electric PTU motor 19 configured to selectively pressurizing the hydraulic fluid by transmitting rotary motion to at least two pump 18, each pump providing pressurized hydraulic fluid to a corresponding one of the first and second PTU outputs, each of the first and second PTU outputs providing fluid to a corresponding one of the first and second pairs of wheel brakes; and an electronic control unit 28 for controlling at least one of the power transmission unit 26 and the master cylinder 25 [0025]; wherein the secondary power transmission unit 26 is indirectly fluidly connected to the reservoir 23 to selectively draw hydraulic fluid therefrom, the secondary power transmission unit selectively pulling hydraulic fluid from the reservoir through the motor- driven master cylinder (via suction valves 22). Weh et al disclose all the limitations of the instant claim with exception to the secondary power transmission unit including piston(s) associated with each of the first and second PTU outputs. Weh et al disclose a pump 18 for each output, but do not specifically disclose pistons. Kim discloses a similar brake system and further teaches piston 123/125 per circuit (figure 7, [0075][0076]). It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to use pistons for each output in Weh et al, as taught by Kim, as an obvious means of implementing the pumps which improves the pressure increasing performance and NVH performance of the brake [0076]. Regarding claim 2, an iso/dump control valve 15/16 arrangement associated with each wheel brake of the plurality of wheel brakes, each iso/dump control valve arrangement being controlled by the electronic control unit 28. Regarding claim 3, each iso/dump control valve arrangement 15/16 is in fluid communication with both a selected one of the first and second MC outputs and a selected one of the first and second PTU outputs for selectively receiving pressurized hydraulic fluid therefrom. Regarding claim 4, the motor-driven master cylinder 25 is a dual-chamber 12 master cylinder. Regarding claim 5, as modified, the secondary power transmission unit includes a plurality of pump pistons associated with each of the first and second PTU outputs. Regarding claim 6, a first traction control iso valve 17 is hydraulically interposed between the motor-driven master cylinder 25 and the first pair of wheel brakes via the first MC outlet; and a second traction control iso valve 17 hydraulically interposed between the motor-driven master cylinder 25 and the second pair of wheel brakes via the second MC outlet. Regarding claim 7, an iso/dump control valve arrangement 15/16 associated with each wheel brake of the first and second pairs of wheel brakes, wherein the first traction control iso valve 17 is hydraulically interposed between the motor-driven master cylinder 25 and the iso/dump control valve arrangements 15/16 of the first pair of wheel brakes, and wherein the second traction control iso valve 17 is hydraulically interposed between the motor-driven master cylinder 25 and the iso/dump control valve arrangements 15/16 of the second pair of wheel brakes. Regarding claim 8, wherein the electronic control unit is a first electronic control unit 28 controlling the motor-driven master cylinder 25 and the brake system includes a second electronic control unit 28 controlling the secondary power transmission unit 26 [0025]. Regarding claim 9, Weh et al disclose all the limitations of the instant claim with exception to the first electronic control unit 28 controlling each of the iso/dump control valve arrangements. Kim et al disclose a similar brake system and further teach iso/dump control valve arrangements 141-144/151-155 controlled by both a first and second controller so that control may be maintained if the first controller malfunctions [0009][0046][0054][0061]. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to control the iso/dump control valve arrangements 15/16 of Weh et al with both controllers, such as taught by Kim et al, to ensure anti-skid brake function remains in the case of a failure of the ESC controller. Regarding claim 10, a first traction control iso valve 17 is hydraulically interposed between the motor-driven master cylinder 25 and the first pair of wheel brakes via the first MC outlet; and a second traction control iso valve 17 hydraulically interposed between the motor-driven master cylinder 25 and the second pair of wheel brakes via the second MC outlet; wherein the second electronic control unit 28 controls the first and second traction control iso valves [0025]. Regarding claim 11, a deceleration signal transmitter 31 configured to provide a braking signal, in a wired or wireless manner (the signal is necessarily one of wired and wireless), corresponding to a desired braking action by an operator of the vehicle, wherein the electronic control unit 28 controls at least one of the secondary power transmission unit and the motor-driven master cylinder 25 responsive to the braking signal. [0029] Regarding claim 12, as modified, each of the first and second MC outputs is in fluid communication with a pump input of at least one pump piston 18 for selectively supplying pressurized hydraulic fluid thereto, the secondary power transmission unit 26 selectively boosting pressure of the pressurized hydraulic fluid to supply boosted-pressure hydraulic fluid to at least one of the first and second PTU outputs in at least one of a normal non-failure braking mode and a backup braking mode [0022]. Regarding claim 15, the motor-driven master cylinder 25 includes at least one return spring 29 biasing open a replenishment fluid path between the secondary power transmission unit 26 and the reservoir 23 responsive to de-energization of the motor-driven master cylinder. [0026] Regarding claim 16, a pressure sensor P/U sensing a pressure of the pressurized hydraulic fluid at at least one of the first and second MC outputs, the pressure sensor providing a pressure signal to the electronic control unit 28 responsive to the sensed pressure. Regarding claim 17, the secondary power transmission unit 26 is operative to provide pressurized hydraulic fluid to at least one of the first and second pairs of wheel brakes in a slip control condition of a normal non-failure braking mode. [0019]-[0022] Regarding claim 18, the master cylinder pulls 25 hydraulic fluid directly from the reservoir 23 and the secondary powder transmission unit 26 only pulls hydraulic fluid indirectly from the reservoir 23 through at least one of the motor- driven master cylinder 26 and a check valve interposed hydraulically between the secondary power transmission unit and the reservoir. Regarding claim 19, the secondary power transmission unit 26 only pulls hydraulic fluid from the reservoir 23 through the motor-driven master cylinder 25. Claim(s) 13 is/are rejected under 35 U.S.C. 103 as being unpatentable over Weh et al (US# 2025/0145136) and Kim (US# 2023/0146790), as applied to claim 1 above, in further view of Besier et al (US# 2017/0129469). Regarding claim 13, Weh et al and Kim disclose all the limitations of the instant claim with exception to at least one check valve is interposed hydraulically between the secondary power transmission unit and the reservoir, wherein the secondary power transmission unit selectively pulls hydraulic fluid from the reservoir through the at least one check valve to supplement pressurized hydraulic fluid from the motor-driven master cylinder. Besier et al disclose a similar system and further teach at least one check valve 6 interposed hydraulically between a secondary power transmission unit 4 and a reservoir 140, wherein the secondary power transmission unit selectively pulls hydraulic fluid from the reservoir 140 through the at least one check valve 6 to supplement pressurized hydraulic fluid from a inlet pressure port 1. It would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to include a line and check valve interposed between the reservoir and secondary power transmission unit of modified Weh et al, as taught by Besier et al, to provide fluid to the pumps of the secondary power transmission unit with low resistance, thereby improving performance. Response to Arguments Applicant’s arguments with respect to the claim(s) have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to BRADLEY T KING whose telephone number is (571)272-7117. The examiner can normally be reached 10:30-5:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Robert Siconolfi can be reached at 571 272-7124. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /BRADLEY T KING/Primary Examiner, Art Unit 3616 BTK
Read full office action

Prosecution Timeline

Aug 10, 2023
Application Filed
Aug 24, 2023
Response after Non-Final Action
Dec 11, 2025
Non-Final Rejection mailed — §103
Mar 10, 2026
Response Filed
May 06, 2026
Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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Patent 12607243
SHOCK ABSORBER
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ELECTROMECHANICAL BRAKE FOR VEHICLE
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4y 4m to grant Granted Apr 14, 2026
Patent 12600334
ELECTRONIC BRAKE DEVICE
3y 10m to grant Granted Apr 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
71%
Grant Probability
95%
With Interview (+24.6%)
3y 1m (~3m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 951 resolved cases by this examiner. Grant probability derived from career allowance rate.

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