Prosecution Insights
Last updated: April 19, 2026
Application No. 18/450,636

PACKAGE SUBSTRATE WITH METALLIZATION LAYER(S) THAT INCLUDES AN ADDITIONAL METAL PAD LAYER TO FACILITATE REDUCED VIA SIZE FOR REDUCED BUMP PITCH, AND RELATED INTEGRATED CIRCUIT (IC) PACKAGES AND FABRICATION METHODS

Non-Final OA §102
Filed
Aug 16, 2023
Examiner
GHEYAS, SYED I
Art Unit
2893
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Qualcomm Incorporated
OA Round
1 (Non-Final)
82%
Grant Probability
Favorable
1-2
OA Rounds
2y 1m
To Grant
87%
With Interview

Examiner Intelligence

Grants 82% — above average
82%
Career Allow Rate
549 granted / 666 resolved
+14.4% vs TC avg
Minimal +5% lift
Without
With
+4.8%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 1m
Avg Prosecution
22 currently pending
Career history
688
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
52.2%
+12.2% vs TC avg
§102
29.9%
-10.1% vs TC avg
§112
12.0%
-28.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 666 resolved cases

Office Action

§102
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Information Disclosure Statement The information disclosure statements (IDS) submitted on November 01, 2023, August 21, 2024, February 12, 2025, and March 11, 2025 were in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statements are being considered by the examiner. Election/Restrictions Applicant’s election of Group I with partial traverse and election of Species AI (Claims 1-3, 9-18, 22 and 24-28) in the reply filed on 11/12/2025 are acknowledged. However, the record does not clearly indicate which claims are subject to the partial traverse and which claims have been elected without traverse. Because of this lack of clarity, the issue of traverse could not be addressed. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention. Claims 1-3, 9-18, 22, and 24-28 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Kang et al. (Pub. No.: US 2020/0051907 A1). Regarding Claim 1, Kang et al. discloses a package substrate, comprising: a first metallization layer extending in a first direction, the first metallization layer comprising: PNG media_image1.png 492 668 media_image1.png Greyscale a first surface and a second surface opposite the first surface in a second direction orthogonal to the first direction (Par. 0106-0119; Figs. 10A-10F); a first metal layer adjacent to the first surface, the first metal layer, comprising a plurality of first metal interconnects (Par. 0106-0119; Figs. 10A-10F – first metal interconnect 323 (see annotated Fig. 10E above)); and a first insulating layer, comprising: a first metal pad layer, comprising: a plurality of first metal pads each in contact with a first metal interconnect of the plurality of first metal interconnects (Par. 0106-0119; Figs. 10A-10F – first metal pad comprising 325; first metal interconnect 323 (see annotated Fig. 10E above; also see Fig. 6B – first metal comprising via 601 and pad 603); and a plurality of first vias adjacent to the second surface and each in contact with a first metal pad of the plurality of first metal pads (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above). Regarding Claim 2, Kang et al., as applied to claim 1. discloses the package substrate, wherein the first metal layer is at least partially embedded in the first insulating layer, and the plurality of first metal interconnects comprises a plurality of first embedded metal traces embedded in the first insulating layer (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above) - first insulating layer comprising dielectric layer 324) Regarding Claim 3, Kang et al., as applied to claim 2. discloses the package substrate, further comprising: PNG media_image2.png 620 842 media_image2.png Greyscale a second metallization layer extending in the first direction and coupled to the first metallization layer (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)), the second metallization layer comprising: a third surface and a fourth surface opposite the third surface in the second direction (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); a second insulating layer (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above) – second insulating layer 326); a second metal layer at least partially embedded in the second insulating layer and adjacent to the third surface, the second metal layer comprising a plurality of second embedded metal traces embedded in the second insulating layer (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); and the second insulating layer, comprising: a second metal pad layer, comprising: a plurality of second metal pads each in contact with a second embedded metal trace of the plurality of second embedded metal traces (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); and a plurality of second vias adjacent to the fourth surface and each in contact with a second metal pad of the plurality of second metal pads (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); wherein: the plurality of first vias are each coupled to a second embedded metal trace of the plurality of second embedded metal traces (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)). Regarding Claim 9, Kang et al., as applied to claim 1. discloses the package substrate, wherein :the plurality of first metal interconnects has a first pitch in the first direction; and the plurality of first metal pads has a second pitch equal to the first pitch in the first direction (Par. 0034, 0045; Figs. 10A-10F (also see annotated Fig. 10E above) – first metal interconnects seem to be regularly spaced; on the other hand, the first metal pads seem to be irregularly spaced – some of the first metal pads seem to be as closely packed as the first metal interconnects are) . Regarding Claim 10, Kang et al., as applied to claim 1. discloses the package substrate, wherein the plurality of first metal interconnects has a first pitch in the first direction less than or equal to one hundred (100) micrometers (µm) (Par. 0034). Regarding Claim 11, Kang et al., as applied to claim 1. discloses the package substrate, wherein the plurality of first metal interconnects has a first pitch in the first direction less than or equal to eighty (80) micrometers (µm) (Par. 0034). Regarding Claim 12, Kang et al., as applied to claim 9. discloses the package substrate, wherein: the plurality of first metal interconnects each have a first width in the first direction; and the plurality of first metal pads each have a second width less than the first width in the first direction (see annotated Fig 10E above – at least part of the metal pad has a width less than the width of the first metal interconnect). Regarding Claim 13, Kang et al., as applied to claim 1. discloses the package substrate, wherein: each first metal interconnect of the plurality of first metal interconnects is separated from an adjacent first metal interconnect of the plurality of first metal interconnects by a first distance; each first metal pad of the plurality of first metal pads is separated from an adjacent first metal pad of the plurality of first metal pads by a second distance greater than the first distance (see annotated Fig 10E above). Regarding Claim 14, Kang et al., as applied to claim 1. discloses the package substrate, further comprising: PNG media_image2.png 620 842 media_image2.png Greyscale a second metallization layer extending in the first direction and coupled to the first metallization layer (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above), the second metallization layer comprising: a third surface and a fourth surface opposite the third surface in the second direction (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above); a second metal layer adjacent to the third surface (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above), the second metal layer comprising a plurality of second metal interconnects (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above); and a second insulating layer (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above), comprising: a second metal pad layer (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above), comprising: a plurality of second metal pads each in contact with a second metal interconnect of the plurality of second metal interconnects (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above); and a plurality of second vias adjacent to the fourth surface and each in contact with a second metal pad of the plurality of second metal pads (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above); wherein: the plurality of first vias are each coupled to a second metal interconnect of the plurality of second metal interconnects (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above). Regarding Claim 15, Kang et al., as applied to claim 1. discloses the package substrate, wherein the first metal layer further comprises one or more second metal interconnects each disposed between two (2) first metal interconnects of the plurality of first metal interconnects in the first direction (see annotated Fig 10E attached below) . PNG media_image3.png 492 662 media_image3.png Greyscale Regarding Claim 16, Kang et al., as applied to claim 15. discloses the package substrate, wherein each of the one or more second metal interconnects is not coupled to a first metal pad of the plurality of first metal pads (see annotated Fig 10E above). Regarding Claim 17, Kang et al., as applied to claim 1. discloses the package substrate integrated into a device selected from the group consisting of: a set top box; an entertainment unit; a navigation device; a communications device; a fixed location data unit; a mobile location data unit; a global positioning system (GPS) device; a mobile phone; a cellular phone; a smart phone; a session initiation protocol (SIP) phone; a tablet; a phablet; a server; a computer; a portable computer; a mobile computing device; a wearable computing device; a desktop computer; a personal digital assistant (PDA); a monitor; a computer monitor; a television; a tuner; a radio; a satellite radio; a music player; a digital music player; a portable music player; a digital video player; a video player; a digital video disc (DVD) player; a portable digital video player; an automobile; a vehicle component; avionics systems; a drone; and a multicopter (Par. 0144). Regarding Claim 18, Kang et al. discloses a method of fabricating a package substrate, comprising: forming a first metallization layer extending in a first direction, the first metallization layer comprising: a first surface and a second surface opposite the first surface in a second direction orthogonal to the first direction (Par. 0106-0119; Figs. 10A-10F); a first metal layer adjacent to the first surface, the first metal layer, comprising a plurality of first metal interconnects (Par. 0106-0119; Figs. 10A-10F – first metal interconnect 323 (see annotated Fig. 10E below)); and a first insulating layer, comprising: a first metal pad layer, comprising: a plurality of first metal pads each in contact with a first metal interconnect of the plurality of first metal interconnects (Par. 0106-0119; Figs. 10A-10F – first metal pad comprising 325; first metal interconnect 323 (see annotated Fig. 10E above; also see Fig. 6B – first metal comprising via 601 and pad 603); and PNG media_image1.png 492 668 media_image1.png Greyscale a plurality of first vias adjacent to the second surface and each in contact with a first metal pad of the plurality of first metal pads (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above). Regarding Claim 22, Kang et al., as applied to claim 18. discloses the package substrate, further comprising forming one or more second metal interconnects between two (2) first metal interconnects of the plurality of first metal interconnects in the first direction; wherein each of the one or more second metal interconnects is not coupled to a first metal pad of the plurality of first metal pads (see annotated Fig 10E above) . Regarding Claim 24, Kang et al. discloses an integrated circuit (IC) package, comprising: a package substrate, comprising: a first metallization layer extending in a first direction, the first metallization layer comprising: a first surface and a second surface opposite the first surface in a second direction orthogonal to the first direction (Par. 0106-0119; Figs. 10A-10F & Fig. 3); a first metal layer adjacent to the first surface, the first metal layer comprising a plurality of first metal interconnects (Par. 0106-0119; Figs. 10A- 10F & Fig. 3 – first metal interconnect 323 (see annotated Fig. 10E below)); and a first insulating layer, comprising: a first metal pad layer, comprising: a plurality of first metal pads each in contact with a first metal interconnect of the plurality of first metal interconnects (Par. 0106-0119; Figs. 10A-10F & Fig. 3) – first metal pad comprising 325; first metal interconnect 323 (see annotated Fig. 10E above; also see Fig. 6B – first metal comprising via 601 and pad 603); and PNG media_image1.png 492 668 media_image1.png Greyscale a plurality of first vias adjacent to the second surface and each in contact with a first metal pad of the plurality of first metal pads (Par. 0106-0119; Figs. 10A-10F & Fig. 3 (see annotated Fig. 10E above); and PNG media_image4.png 428 700 media_image4.png Greyscale a die comprising a plurality of die interconnects each coupled to a first metal interconnect of the plurality of first metal interconnects (Par. 0039-0045; Figs. 10A-10F & Fig. 3 – die 204; die interconnects 240). Regarding Claim 25, Kang et al., as applied to claim 24, at least implicitly discloses the IC package, wherein a capacitor is coupled to at least one first metal interconnect of the plurality of first metal interconnects (Par. 0144; Figs. 3, 14 etc. – not mentioned explicitly but implied). Regarding Claim 26, Kang et al., as applied to claim 25, at least implicitly discloses the IC package, wherein the capacitor is coupled to the at least one first metal interconnect by the capacitor being coupled to at least one first via of the plurality of first vias (Par. 0144; Figs. 3, 14 etc. – not mentioned explicitly but implied – even if the capacitor is not directly coupled to the first via, it is at least indirectly coupled). Regarding Claim 27, Kang et al., as applied to claim 24. discloses the IC package, wherein the first metal layer is at least partially embedded in the first insulating layer, and the plurality of first metal interconnects comprises a plurality of first embedded metal traces embedded in the first insulating layer (Par. 0106-0119; Figs. 10A-10F (see annotated Fig. 10E above) - first insulating layer comprising dielectric layer 324) Regarding Claim 28, Kang et al., as applied to claim 27, discloses the IC package, wherein the package substrate further comprises: PNG media_image2.png 620 842 media_image2.png Greyscale a second metallization layer extending in the first direction and coupled to the first metallization layer (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)), the second metallization layer comprising: a third surface and a fourth surface opposite the third surface in the second direction (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); a second insulating layer (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above) – second insulating layer 326); a second metal layer at least partially embedded in the second insulating layer and adjacent to the third surface, the second metal layer comprising a plurality of second embedded metal traces embedded in the second insulating layer (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); and the second insulating layer, comprising: a second metal pad layer, comprising: a plurality of second metal pads each in contact with a second embedded metal trace of the plurality of second embedded metal traces (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); and a plurality of second vias adjacent to the fourth surface and each in contact with a second metal pad of the plurality of second metal pads (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)); wherein: the plurality of first vias are each coupled to a second embedded metal trace of the plurality of second embedded metal traces (Par. 0106-0119; Figs. 10A-10F (also see annotated Fig. 10E above)). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. 1. Kang et al. (Pub. No.: US 2018/0350630 A1) – This prior art teaches a package substrate, comprising: a first metallization layer extending in a first direction, the first metallization layer comprising: a first surface and a second surface opposite the first surface in a second direction orthogonal to the first direction; a first metal layer adjacent to the first surface, the first metal layer, comprising a plurality of first metal interconnects; and a first insulating layer, comprising: a first metal pad layer, comprising: a plurality of first metal pads each in contact with a first metal interconnect of the plurality of first metal interconnects; and a plurality of first vias adjacent to the second surface and each in contact with a first metal pad of the plurality of first metal pads (see Figs. 2A-2E). Any inquiry concerning this communication or earlier communications from the examiner should be directed to SYED I GHEYAS whose telephone number is (571)272-0592. The examiner can normally be reached on Monday-Friday from 8:30 AM - 5:30 PM EST. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Britt Hanley, can be reached at telephone number (571)270-3042. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://portal.uspto.gov/external/portal. Should you have questions about access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. 02/15/2026 /SYED I GHEYAS/Primary Examiner, Art Unit 2893
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Prosecution Timeline

Aug 16, 2023
Application Filed
Feb 15, 2026
Non-Final Rejection — §102 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
82%
Grant Probability
87%
With Interview (+4.8%)
2y 1m
Median Time to Grant
Low
PTA Risk
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