Office Action Predictor
Last updated: April 15, 2026
Application No. 18/507,625

SIDE SILL ASSEMBLY FOR A VEHICLE

Non-Final OA §103§112
Filed
Nov 13, 2023
Examiner
LEMBO, AARON LLOYD
Art Unit
3679
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Kia Corporation
OA Round
1 (Non-Final)
81%
Grant Probability
Favorable
1-2
OA Rounds
2y 2m
To Grant
94%
With Interview

Examiner Intelligence

Grants 81% — above average
81%
Career Allow Rate
663 granted / 821 resolved
+28.8% vs TC avg
Moderate +13% lift
Without
With
+13.0%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 2m
Avg Prosecution
32 currently pending
Career history
853
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
44.3%
+4.3% vs TC avg
§102
30.8%
-9.2% vs TC avg
§112
22.0%
-18.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 821 resolved cases

Office Action

§103 §112
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . DETAILED ACTION Drawings The drawings are objected to under 37 CFR 1.83(a). The drawings must show every feature of the invention specified in the claims. Therefore, the “the cross-member (22) upward from the connection member (23)” as claimed in claims 6, 16, and 17 must be shown or the feature(s) canceled from the claim(s). No new matter should be entered. Corrected drawing sheets in compliance with 37 CFR 1.121(d) are required in reply to the Office action to avoid abandonment of the application. Any amended replacement drawing sheet should include all of the figures appearing on the immediate prior version of the sheet, even if only one figure is being amended. The figure or figure number of an amended drawing should not be labeled as “amended.” If a drawing figure is to be canceled, the appropriate figure must be removed from the replacement sheet, and where necessary, the remaining figures must be renumbered and appropriate changes made to the brief description of the several views of the drawings for consistency. Additional replacement sheets may be necessary to show the renumbering of the remaining figures. Each drawing sheet submitted after the filing date of an application must be labeled in the top margin as either “Replacement Sheet” or “New Sheet” pursuant to 37 CFR 1.121(d). If the changes are not accepted by the examiner, the applicant will be notified and informed of any required corrective action in the next Office action. The objection to the drawings will not be held in abeyance. Claim Objections Claim 20 is objected to because of the following informalities: Claim 20 recites “fastened to the a battery side frame”. The additional article identifier of “the” should be eliminated. Appropriate correction is required. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. Claims 6-7, 16 and 17-20 are rejected under 35 U.S.C. 112(b), as failing to set forth the subject matter which the inventor or a joint inventor regards as the invention. Claims 6, 16 and 17 recite “further comprising a seat mounting bracket connecting an upper surface of the side sill inner with the cross-member upward from the connection member.” This can be interpreted in two ways: The first interpretation is that the seat mounting bracket (41) connects to an upper surface of the side sill inner (11), where the cross-member (22) connects to the side sill inner at a location above that of the connection member (23). This first configuration is not supported by the specification as the connection member 23 is consistently shown to be located above the cross-member 22. The second interpretation is that the seat mounting bracket (41) somehow connects the side sill inner (11) with the cross-member (22), at a location upward from the connection member. Upon reviewing the figures, it is clear that the second interpretation is also not supported by the specification. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102 of this title, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1, 2, 8, 10, and 12-14 are rejected under 35 U.S.C. 103 as being unpatentable over Tsuyuzaki et al (US 11,370,287) in view of Kang et al (US 12,280,649). As concerns claim 1, Tsuyuzaki et al (US 11,370,287) discloses a side sill assembly for a vehicle, the side sill assembly comprising: a side sill inner (66);a side sill outer (65) connected to the side sill inner; a reinforcement member (52, 56a) provided between the side sill inner and the side sill outer; a floor panel (16) having a side end portion connected to the side sill inner; a cross-member (35) installed on the floor panel in a width direction of the vehicle; and a connection member (107) connecting the cross-member with the side sill inner. Tsuyuzaki fails to specify wherein a lower end portion of the reinforcement member is positioned within a predetermined length from an upper end portion of an internal space formed between the side sill inner and the side sill outer, and wherein the connection member is disposed at the same height as an upper surface of the reinforcement member from a reference height. Kang et al (US 12,280,649) however teaches a side sill having a reinforcement member (42) and a connection member (47) for connection to a cross member (45) (See Figure 6). Therefore, it would have been obvious to modify Tsuyuzaki as taught by Kang, such that a lower end portion of the reinforcement member (Kang – 42) was positioned within a predetermined length from an upper end portion of an internal space formed between the side sill inner and the side sill outer, and wherein the connection member (Kang – 47) was disposed at the same height as an upper surface of the reinforcement member (Kang – 42) from a reference height, for the expected benefit of improving side crash performance, to obtain the invention as specified in the claim. As concerns claim 2, Tsuyuzaki in view of Kang discloses the side sill assembly of claim 1, wherein there is a predetermined distance between an end portion of the cross-member and the side sill inner. (Tsuyuzaki – Figure 5, distance between 66 and 101 / Kang – Figure 5, distance ‘g’) As concerns claim 8, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 1, wherein a battery mount (Tsuyuzaki – hole through which bolt 163 protrudes), to which a battery side frame is fastened, is installed on a lower surface of the side sill inner, and wherein an upper end portion of the battery mount is spaced apart from a lower surface of the reinforcement member (Tsuyuzaki – Figure 6). As concerns claim 10, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 1, wherein the reinforcement member is fastened to an inner surface of the side sill inner with a fastening bolt (Kang – 56, Figure 3). As concerns claim 12, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 1, wherein the reinforcement member is extruded and has a rib (Kang – Figure 3) in a height direction of the vehicle. As concerns claim 13, Tsuyuzaki discloses a side sill assembly for a vehicle, the side sill assembly comprising: a side sill inner (66);a side sill outer (65) connected to an outer side of the vehicle from the side sill inner; a reinforcement member (52, 56a) provided between the side sill inner and the side sill outer; a floor panel (16) having a side end portion connected to the side sill inner; a cross-member (35) installed on the floor panel in a width direction of the vehicle; and a connection member (107) connecting the cross-member with the side sill inner. Tsuyuzaki fails to specify wherein a lower end portion of the reinforcement member is positioned within a predetermined length from an upper end portion of the internal space, and wherein the connection member and an upper surface of the reinforcement member are disposed on the same virtual straight extension line to support the reinforcement member. Kang et al (US 12,280,649) however teaches a side sill having a reinforcement member (42) and a connection member (47) for connection to a cross member (45) (See Figure 6). Therefore, it would have been obvious to modify Tsuyuzaki as taught by Kang, such that a lower end portion of the reinforcement member (Kang – 42) was positioned within a predetermined length from an upper end portion of an internal space formed between the side sill inner and the side sill outer, and wherein the connection member (Kang – 47) was disposed at the same virtual straight extension line to support the reinforcement member (Kang – 42), for the expected benefit of improving side crash performance, to obtain the invention as specified in the claim. As concerns claim 14, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 13, wherein there is a predetermined distance between an end portion of the cross-member and the side sill inner. Claim 3 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Tsuyuzaki and Kang, further in view of An et al (US 2024/0051612). As concerns claim 3, the combination discloses the side sill assembly of claim 1, wherein a seat rail (Tsuyuzaki – 32) is installed on the connection member (Tsuyuzaki – 107). The combination fails to specify, however wherein a connection member is configured to contact the side surface of the side sill inner. An et al (US 2024/0051612) teaches a side sill inner (11) and a connection member (70) wherein the connection member is configured to connect the upper surface of another member (60) with a side surface of the side sill inner (11). Therefore, it would have been obvious to modify the combination as taught by An to include a connection member for the expected benefit of providing additional side impact stability to obtain the invention as specified in the claim. Claim 4 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Tsuyuzaki and Kang, further in view of Charbonneau et al (US 8,702,161). As concerns claims 4, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 2, however fails to specify wherein the cross-member includes one or more convex portions and one or more concave portion repeated and alternatingly extending in a longitudinal direction of the vehicle. Charbonneau et al (US 8,702,161) however teaches an assembly wherein a cross-member includes one or more convex portions and one or more concave portions repeated and alternatingly extending in a longitudinal direction of the vehicle. Therefore, it would have been obvious to modify the combination of Tsuyuzaki in view of Kang as taught by Charbonneau to include the convex and concave portions for the expected benefit of increasing structural strength during side impacts, to obtain the invention as specified in the claim. Claim 5 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Tsuyuzaki, Kang and Charbonneau and further in view of Kojo et al (US 2013/0257097). As concerns claim 5, the combination discloses the side sill assembly of claim 4, however fails to specify wherein the cross-member has a flange portion connected to the floor panel and extending in the longitudinal direction of the vehicle, or wherein the one or more concave portions and the flange portion are bonded to the floor panel. Kojo et al (US 2013/0257097) however teaches a concave and convex cross-member (15) that has a flange portion wherein the flange is bonded to the floor panel. Therefore, it would have been obvious to modify the combination as taught by Kojo to include bonding the cross-member to the floor panel to provide additional strength and structural stability, to obtain the invention as specified in the claim. Claim 9 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Tsuyuzaki and Kang and further in view of Min et al (US 2022/0017149). As concerns claim 9, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 1, however fails to specify wherein the reinforcement member is bonded to an inner surface of the side sill inner with an adhesive. Min et al (US 2022/0017149) further teaches wherein a reinforcement member is bonded to an inner surface of the side sill inner with an adhesive (Paragraph [0042]). Therefore, it would have been obvious to modify the combination as taught by Min to include the use of adhesive for bonding the reinforcement member to the inner surface of the sill for the expected benefit of increasing the structural fortitude between the two elements, to obtain the invention as specified in the claim. Claim 11 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Tsuyuzaki and Kang, further in view of Choi et al (KR 2022/0072553). As concerns claim 11, the combination discloses the side sill assembly of claim 1, however fails to specify wherein a support is fixed to an inner surface of the side sill inner and is configured to support a lower surface of the reinforcement member. Choi et al (KR 2022/0072553), however, teaches a support (71, 72, 171, 173b) fixed to an inner surface of a side sill inner (11). Therefore, it would have been obvious to modify the combination as taught by Choi to include the claimed support for the expected benefit of increasing strength and structural integrity during side impact scenarios, to obtain the invention as specified in the claim. Claim 15 is rejected under 35 U.S.C. 103 as being unpatentable over the combination of Tsuyuzaki and Kang, further in view of Charbonneau et al (US 8,702,161) and further in view of Min et al (US 2022/0017149). As concerns claim 15, the combination of Tsuyuzaki in view of Kang discloses the side sill assembly of claim 13, however fails to specify wherein the cross-member includes one or more convex portions and one or more concave portion repeated and alternatingly extending in a longitudinal direction of the vehicle, or wherein the reinforcement member is bonded to an inner surface of the side sill inner with an adhesive. Charbonneau et al (US 8,702,161) however teaches an assembly wherein a cross-member includes one or more convex portions and one or more concave portions repeated and alternatingly extending in a longitudinal direction of the vehicle. Therefore, it would have been obvious to modify the combination of Tsuyuzaki in view of Kang as taught by Charbonneau to include the convex and concave portions for the expected benefit of increasing structural strength during side impacts, to obtain the invention as specified in the claim. Min et al (US 2022/0017149) further teaches wherein a reinforcement member is bonded to an inner surface of the side sill inner with an adhesive (Paragraph [0042]). Therefore, it would have been obvious to modify the combination as taught by Min to include the use of adhesive for bonding the reinforcement member to the inner surface of the sill for the expected benefit of increasing the structural fortitude between the two elements, to obtain the invention as specified in the claim. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Carl (US 12,448,054). Any inquiry concerning this communication or earlier communications from the examiner should be directed to AARON L LEMBO whose telephone number is (571)270-3065. The examiner can normally be reached Monday-Friday, 7am-4pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Nicole Coy can be reached on (571) 272-5405. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /AARON L LEMBO/ Primary Examiner Art Unit 3679
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Prosecution Timeline

Nov 13, 2023
Application Filed
Dec 13, 2025
Non-Final Rejection — §103, §112
Mar 31, 2026
Response Filed

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
81%
Grant Probability
94%
With Interview (+13.0%)
2y 2m
Median Time to Grant
Low
PTA Risk
Based on 821 resolved cases by this examiner. Grant probability derived from career allow rate.

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