Prosecution Insights
Last updated: April 19, 2026
Application No. 18/575,113

POLYCRYSTALLINE SIC FORMED BODY AND METHOD FOR PRODUCING THE SAME

Non-Final OA §102§103
Filed
Dec 28, 2023
Examiner
SONG, MATTHEW J
Art Unit
1714
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Tokai Carbon Co. Ltd.
OA Round
1 (Non-Final)
60%
Grant Probability
Moderate
1-2
OA Rounds
3y 8m
To Grant
74%
With Interview

Examiner Intelligence

Grants 60% of resolved cases
60%
Career Allow Rate
534 granted / 887 resolved
-4.8% vs TC avg
Moderate +14% lift
Without
With
+14.2%
Interview Lift
resolved cases with interview
Typical timeline
3y 8m
Avg Prosecution
62 currently pending
Career history
949
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
56.9%
+16.9% vs TC avg
§102
18.1%
-21.9% vs TC avg
§112
17.3%
-22.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 887 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Claims 3-4 are withdrawn from further consideration pursuant to 37 CFR 1.142(b) as being drawn to a nonelected invention, there being no allowable generic or linking claim. Election was made without traverse in the reply filed on 02/03/2026. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim(s) 1-2 is/are rejected under 35 U.S.C. 102(a)(1) as anticipated by or, in the alternative, under 35 U.S.C. 103 as obvious over Ushijima et al (WO 2021/060516 A1), where US 2022/0341054 (‘054) is used as an accurate translation. Ushijima et al teaches a polycrystalline SiC formed body, wherein a resistivity is 0.050 Wcm or less (‘054 [0030]). Ushijima et al also teaches adjusting resistivity by adding a predetermined amount of nitrogen, and a nitrogen content of 200 ppm or more (‘054 [0031]-[0034]). Ushijima et al also teaches a Raman spectrum peak within a range of 790 to 800 cm-1 is a peak indicating b-SiC and does not teach any peak at 950-970 cm-1. Also, Ushijima et al also teaches a substantially similar method of growth as taught by applicant. Ushijima et al teaches a graphite substrate having a diameter of 160 mm and a thickness of 5 mm was set in a CVD furnace. Trimethylchlorosilane (raw material gas), hydrogen (carrier gas), and nitrogen gas were introduced into the CVD furnace and a polycrystalline SiC film was formed on the graphite substrate at 1500° C. for 10 hours and the film formation condition in table 1 ([0071]-[0079]) are substantially similar to the method of Example 1 and conditions taught in applicant’s Table 1. The conditions of Table 1 of ‘054 and applicant’s table 1 recite similar raw material gas flow rates (10.50 L/min) , carrier gas flow rate (129.50 L/min), gas residence times (32.7 sec vs 33.1 sec), concentration of raw material gas (7.5%), nitrogen content (205-960 ppm vs 340-1150 ppm). Therefore, the SiC body is expected to have an average of peak intensity ratios (A/B) is 0.040 or less because Ushijima et al teaches a Raman spectrum peak within a range of 790 to 800 cm-1 is a peak indicating b-SiC and does not teach any peak at 950-970 cm-1 thus the ratio is 0; and a similar method would be expected to produce a product with similar properties. In the alternative, any difference would be minor and obvious to one of ordinary skill in the art the time of filing. Referring to claim 2, Ushijima et al teaches explicit examples with nitrogen content ranging from 205 to 960 ppm (table 1). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. KR 2017/0018139A teaches a SiC having raman peaks at 797 cm-1 and 900 cm-1 wherein the peak at 797 cm-1 is much larger than the peak at 900 cm-1 however no explicit value are taught in Fig 3. Any inquiry concerning this communication or earlier communications from the examiner should be directed to MATTHEW J SONG whose telephone number is (571)272-1468. The examiner can normally be reached Monday-Friday 10AM-6PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Kaj Olsen can be reached at 571-272-1344. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. MATTHEW J. SONG Examiner Art Unit 1714 /MATTHEW J SONG/Primary Examiner, Art Unit 1714
Read full office action

Prosecution Timeline

Dec 28, 2023
Application Filed
Mar 03, 2026
Non-Final Rejection — §102, §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
60%
Grant Probability
74%
With Interview (+14.2%)
3y 8m
Median Time to Grant
Low
PTA Risk
Based on 887 resolved cases by this examiner. Grant probability derived from career allow rate.

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