Prosecution Insights
Last updated: April 19, 2026
Application No. 18/584,506

ELECTROLYTE COMPOSITION, ELECTROCHEMICAL PROCESS AND ANODIZED COMPONENT

Non-Final OA §102§103
Filed
Feb 22, 2024
Examiner
RUFO, LOUIS J
Art Unit
1795
Tech Center
1700 — Chemical & Materials Engineering
Assignee
ZF Active Safety GmbH
OA Round
1 (Non-Final)
54%
Grant Probability
Moderate
1-2
OA Rounds
3y 3m
To Grant
78%
With Interview

Examiner Intelligence

Grants 54% of resolved cases
54%
Career Allow Rate
378 granted / 694 resolved
-10.5% vs TC avg
Strong +24% interview lift
Without
With
+23.9%
Interview Lift
resolved cases with interview
Typical timeline
3y 3m
Avg Prosecution
62 currently pending
Career history
756
Total Applications
across all art units

Statute-Specific Performance

§101
0.6%
-39.4% vs TC avg
§103
47.6%
+7.6% vs TC avg
§102
27.4%
-12.6% vs TC avg
§112
20.4%
-19.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 694 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant's election with traverse of Group I claims 1-7 and 16-20 in the reply filed on 2 December 2025 is acknowledged. The traversal is on the ground(s) that the claimed subject matter overlaps and are sufficiently related that a thorough search of one species would encompass a search for subject matter of other species without serious burden. As an initial comment, this is not found persuasive because the restriction provided does not identify different species, but rather a restriction between different classes of invention, i.e. method, product, etc. Each group has established different classification within the art and thus evidence as such displaying the required search burden. The burden however is not search alone, bur also “…examination without serious burden…” which includes more than just search, such as interpretation or application of prior art. In the instant case, the electrolyte may be used without increasing voltages over a second time interval as required by in the practicing method of the claim. The electrolyte likewise may be used to anodize parts that are nothing related to vehicle braking systems. Further, the product may be formed using different electrolytes or different deposition methods which results in the same type of oxide layer being disclosed. Applicant has not proffered evidence contrary to the proper interpretation of the instant claims nor provided arguments towards the products being an obvious variant of the method or electrolyte disclosed. The requirement is still deemed proper and is therefore made FINAL. Claims 8-15 are withdrawn from further consideration pursuant to 37 CFR 1.142(b), as being drawn to a nonelected groups, there being no allowable generic or linking claim. Applicant timely traversed the restriction (election) requirement in the reply filed on 2 December 2025. Priority Receipt is acknowledged of certified copies of papers required by 37 CFR 1.55. Information Disclosure Statement The information disclosure statement filed 22 February 2023 fails to comply with 37 CFR 1.98(a)(3)(i) because it does not include a concise explanation of the relevance, as it is presently understood by the individual designated in 37 CFR 1.56(c) most knowledgeable about the content of the information, of each reference listed that is not in the English language. It has been placed in the application file, but the information referred to therein has not been considered. It has been initialed but each reference cross through as such. Claim Objections Applicant is advised that should claim 17 be found allowable, claim 18 will be objected to under 37 CFR 1.75 as being a substantial duplicate thereof. When two claims in an application are duplicates or else are so close in content that they both cover the same thing, despite a slight difference in wording, it is proper after allowing one claim to object to the other as being a substantial duplicate of the allowed claim. See MPEP § 608.01(m). In the instant case, claim 18 is dependent on claim 17 and merely restates the limitations found in claim 17 Applicant is advised that should claim 7 be found allowable, claim 20 will be objected to under 37 CFR 1.75 as being a substantial duplicate thereof. When two claims in an application are duplicates or else are so close in content that they both cover the same thing, despite a slight difference in wording, it is proper after allowing one claim to object to the other as being a substantial duplicate of the allowed claim. See MPEP § 608.01(m). In the instant case, both claim 7 and claim 20 recite identical subject matter and both are dependent upon instant claim 1. Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1, 2, and 4-6 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Schenk US 2,231,373). As to claims 1, 2, 4, and 5 Schenk discloses an electrolyte composition for eloxation of a component wherein the electrolyte composition (pg. 2 col. 2 lines 4-14) comprises an aqueous solution of the following components: (A) potassium titanium oxide oxalate (pg. 2 col. 2 lines 4-6 6 kg “TiO(KC2O4)2x2H2O” which results in an amount of 33.3 g/L when placed within the 180 kg water, where 1 kg water = 1 liter water based on the standard density of water, thus falling within the instantly claimed range of instant claim 2); (B) oxalic acid (pg. 2 col. 2 line 7 0.5 kg oxalic acid); and (C) at least one buffer (pg. 2 col. 2 lines 6-7 boric and citric acid thus reading on the specific buffers of instant claim 4 and the buffer combination equaling 1.5 kg / 180 kg of water = 8.3 g/L thus falling within the instantly claimed range of claim 5). As to claim 6, Schenk discloses a pH of the solutions between 1 and 3.5 thus falling within the instantly claimed range (pg. 1 lines 34-35). Claims 1-6 and 16-19 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Jiang et al (CN 105256355 A with citations drawn to the translation provided via espacenet). As to claims 1-5 and 16-18, Jiang discloses an electrolyte composition for eloxation of a component wherein the electrolyte composition ([0016]-[0019],[0037] among others describing the generic composition of the anodizing solution with citations below drawn towards Example 8 at [0088] ) comprises an aqueous solution of the following components: (A) potassium titanium oxide oxalate ([0088] “potassium titanium oxalate 50 g/L” thus falling within the instantly claimed range of instant claim 2); (B) oxalic acid ([0088] oxalic acid 8 g/L falling within the range of instant claims 3 and 16); and (C) at least one buffer ([0088] “citric acid 12 g/L” satisfying the specific buffer of instant claims 4, 17, and 18 and concentration falling within the instantly claimed range of claim 5). As to claims 6 and 19, using the online pH calculator available at webqc.org, the calculated pH of the disclosed electrolyte of example 8 is 4.5 thus falling within the instantly claimed ranges. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claims 7 and 20 are rejected under 35 U.S.C. 103 as being unpatentable over Schenk in view of Ikegaya et al (GB 1391808). As to claims 7 and 20, Schenk fails to explicitly disclose wherein the aqueous solution further comprises aluminum oxalate as a component present in a concentration of 1 - 15 g/L in the aqueous solution. Ikegaya discloses adding aluminum ions into an oxalic acid based anodization bath (pg. 2 lines 72-78) where the aluminum ions may be added in the form of aluminum oxalate (pg. 3 lines 1-2) in an amount of 0.05-6 g/L ( pg. 2 lines 115-118) which overlaps the instantly claimed range and thus prima facie obvious. See MPEP 2144.05. Thus, it would have been obvious to one of ordinary skill in the art at the time the invention was filed to have used aluminum oxalate in an amount of 0.05-6 g/L as taught by Ikegaya in the anodization bath of Schenk because the aluminum ions promote the coloration reaction and enable anodic oxidation at lower current densities with short treatment times (Ikegaya pg. 2 lines 110-115). Claims 7 and 20 are rejected under 35 U.S.C. 103 as being unpatentable over Jiang in view of Ikegaya et al (GB 1391808). As to claims 7 and 20, Jiang fails to explicitly disclose wherein the aqueous solution further comprises aluminum oxalate as a component present in a concentration of 1 - 15 g/L in the aqueous solution. Ikegaya discloses adding aluminum ions into an oxalic acid based anodization bath (pg. 2 lines 72-78) where the aluminum ions may be added in the form of aluminum oxalate (pg. 3 lines 1-2) in an amount of 0.05-6 g/L ( pg. 2 lines 115-118) which overlaps the instantly claimed range and thus prima facie obvious. See MPEP 2144.05. Thus, it would have been obvious to one of ordinary skill in the art at the time the invention was filed to have used aluminum oxalate in an amount of 0.05-6 g/L as taught by Ikegaya in the anodization bath of Jiang because the aluminum ions promote the coloration reaction and enable anodic oxidation at lower current densities with short treatment times (Ikegaya pg. 2 lines 110-115). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to LOUIS J RUFO whose telephone number is (571)270-7716. The examiner can normally be reached Monday to Friday, 9 am to 5 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Luan Van can be reached at 571-272-8521. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /LOUIS J RUFO/Primary Examiner, Art Unit 1795
Read full office action

Prosecution Timeline

Feb 22, 2024
Application Filed
Jan 06, 2026
Non-Final Rejection — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12595573
ELECTROCATALYTIC METHOD AND APPARATUS FOR THE SIMULTANEOUS CONVERSION OF METHANE AND CO2 TO METHANOL THROUGH AN ELECTROCHEMICAL REACTOR OPERATING AT ORDINARY TEMPERATURES AND PRESSURES, INCLUDING AMBIENT ONES
2y 5m to grant Granted Apr 07, 2026
Patent 12595579
SYSTEMS AND METHODS FOR ELECTROCHEMICAL ADDITIVE MANUFACTURING OF ELECTRONIC DEVICES
2y 5m to grant Granted Apr 07, 2026
Patent 12577691
WATER ELECTROLYSIS CELL AND WATER ELECTROLYSIS STACK
2y 5m to grant Granted Mar 17, 2026
Patent 12567576
METHOD OF PREPARING NEGATIVE ELECTRODE
2y 5m to grant Granted Mar 03, 2026
Patent 12559851
MODULAR SCALABILITY OF SOEC STAMP AND COMPRESSION
2y 5m to grant Granted Feb 24, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

AI Strategy Recommendation

Get an AI-powered prosecution strategy using examiner precedents, rejection analysis, and claim mapping.
Powered by AI — typically takes 5-10 seconds

Prosecution Projections

1-2
Expected OA Rounds
54%
Grant Probability
78%
With Interview (+23.9%)
3y 3m
Median Time to Grant
Low
PTA Risk
Based on 694 resolved cases by this examiner. Grant probability derived from career allow rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month