Prosecution Insights
Last updated: October 01, 2026
Application No. 18/609,948

LENS ARRAY AND METHOD OF FABRICATING THE SAME

Final Rejection §102
Filed
Mar 19, 2024
Priority
May 30, 2023 — RE 10-2023-0069475
Examiner
WILKES, ZACHARY W
Art Unit
2872
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Samsung Display Co., Ltd.
OA Round
2 (Final)
67%
Grant Probability
Favorable
3-4
OA Rounds
3m
Est. Remaining
89%
With Interview

Examiner Intelligence

Grants 67% — above average
67%
Career Allowance Rate
616 granted / 925 resolved
-1.4% vs TC avg
Strong +22% interview lift
Without
With
+22.4%
Interview Lift
resolved cases with interview
Typical timeline
2y 10m
Avg Prosecution
48 currently pending
Career history
983
Total Applications
across all art units

Statute-Specific Performance

§101
2.0%
-38.0% vs TC avg
§103
40.5%
+0.5% vs TC avg
§102
28.5%
-11.5% vs TC avg
§112
24.0%
-16.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 925 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. Drawings The drawings correcting Figure 6 were received on July 24, 2026. These drawings are accepted. Response to Amendment Applicant’s arguments with respect to claims 1 ,11, 16 as they pertain to the prior art have been considered but are moot in view of the new ground(s) of rejection, as necessitated by amendment. Claim Objections Claims 7, 8 are objected to because of the following informalities: Claim 7, Examiner suggests -- is less than an internal angle -- Claim 8, Examiner suggests -- prisms, an internal angle that abuts the base substrate is greater than an internal angle that does not abut the base substrate -- Appropriate correction is required. Claim Rejections - 35 USC § 102 The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action. Claims 1-2, 6-7, 11-12, 16 are rejected under 35 U.S.C. 102(a1) as being anticipated by Nishihara (US 5,764,319; of record). As to claim 1, Nishihara teaches a lens array (Nishihara Figs. 1, 7) comprising a base substrate (Nishihara Fig. 1 - 4, 2; Fig. 7 - 53; Fig. 10 - 84); a plurality of prisms arranged parallel to each other in a first direction on the base substrate (Nishihara Fig. 1 - prisms (10) arranged left/right; see below for interpreted prism structure; Fig. 7 - 61; Fig. 10 - 82B), each of the plurality of prisms extending in a second direction different from the first direction (Nishihara Fig. 1 - prisms extending into/out of page; Fig. 7 - 61; Fig. 10 - 82B); a plurality of lenses arranged parallel to each other in the first direction on the same surface of the base substrate as the plurality of prisms and covering the plurality of prisms (Nishihara Fig. 1 - lenses (11) covering prisms (10) and are indirectly on the same surface of substrate (4, 2) as the prisms (10); Fig. 7 - 60, 57; Fig. 10 - 82A) such that each of the plurality of prisms is centered within a corresponding one of the plurality of lenses that has a convex shape extending away from its corresponding prism (Nishihara Fig. 1 - 11, 10; see below; Fig. 7 - 61, 60; Fig. 10 - 8A, 82B), each of the plurality of lenses extending in the second direction (Nishihara Fig. 1 - lenses (11) extending into/out of page; Fig. 7; Fig. 10). PNG media_image1.png 438 662 media_image1.png Greyscale PNG media_image2.png 347 361 media_image2.png Greyscale As to claim 2, Nishihara teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishihara further teaches a first surface of each of the plurality of prisms contacts an upper surface of the base substrate (Nishihara Fig. 1 - 10, 4; Fig. 7 - 61, 53), a second surface and a third surface of each of the plurality of prisms contact inner surfaces of each of the plurality of lenses (Nishihara Fig. 1 - 10, 11; Fig. 7 - 61, 60), and the first surface, second surface, and third surface extend in the second direction (Nishihara Figs. 1, 7 - surfaces extending into/out of page). As to claim 6, Nishihara teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishihara further teaches internal angles of a cross-section of each of the plurality of prisms are identical to each other (Nishihara Fig. 2 - e.g. θ4, 90-θ4). As to claim 7, Nishihara teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishihara further teaches among internal angles of a cross-section of the plurality of prisms, the internal angle that abuts the substrate is smaller (less) than the/an internal angle that does not abut the base substrate (Nishihara Fig. 10; see below). PNG media_image3.png 500 606 media_image3.png Greyscale As to claim 11, Nishihara teaches a lens array (Nishihara Fig. 10), comprising a base substrate having a planar shape extending in a first direction and a second direction perpendicular to the first direction (Nishihara Fig. 10 - substrate (84) extending left/right and into/out of page); a plurality of pyramids disposed on the base substrate (Nishihara Fig. 10 - 82B) a plurality of lenses (Nishihara Fig. 10 - 82A), each of the lenses covering a corresponding pyramid of the plurality of pyramids (Nishihara Fig. 10 - 82A, 82B); each of the plurality of pyramids is centered within a corresponding one of the plurality of lenses that has a convex shape extending away from its corresponding pyramid (Nishihara Fig. 10 - 82A, 82B). As to claim 12, Nishihara teaches all the limitations of the instant invention as detailed above with respect to claim 11, and Nishihara further teaches a rectangular base of each of the plurality of pyramids contacts the base substrate (Nishihara Fig. 10 - 84; Fig. 5), and an apex of each of the plurality of pyramids protrudes in a third direction perpendicular to the first direction and the second direction (Nishihara Fig. 10 - 82B; Fig. 5). As to claim 16, Nishihara teaches a method of fabricating a lens array (Nishihara Figs. 1, 7), comprising preparing a base substrate (Nishihara Fig. 1 - 4, 2; Fig. 7 - 53); forming a plurality of prisms arranged parallel to each other in a first direction on the base substrate (Nishihara Fig. 1 - prisms (10) arranged left/right; see below for interpreted prism structure; Fig. 7 - 61), each of the plurality of prisms extending in a second direction different from the first direction (Nishihara Fig. 1 - prisms extending into/out of page; Fig. 7 - 61); forming a plurality of lenses arranged parallel to each other in the first direction on the same surface of the base substrate as the plurality of prisms and covering the plurality of prisms (Nishihara Fig. 1 - lenses (11) covering prisms (10) and are indirectly on the same surface of substrate (4, 2) as the prisms (10); Fig. 7 - 60, 57) such that each of the plurality of prisms is centered within a corresponding one of the plurality of lenses that has a convex shape extending away from its corresponding prism (Nishihara Fig. 1 - 11, 10; see below; Fig. 7), each of the plurality of lenses extending in the second direction (Nishihara Fig. 1 - lenses (11) extending into/out of page; Fig. 7). Claims 1-20 are rejected under 35 U.S.C. 102(a1) as being anticipated by Nishida et al. (US 2008/0129184 - Nishida). As to claim 1, Nishida teaches a lens array (Nishida Fig. 7B; Figs. 1A-2A; Figs. 5A-5C; Fig. 9) comprising a base substrate (Nishida Fig. 7B - 490; Figs. 1B-1D - 450; Fig. 9 - 110); a plurality of prisms arranged in parallel to each other in a first direction on the base substrate (Nishida Fig. 7B - 491; Figs. 1B-1D - 451), each of the plurality of prisms extending in a second direction different from the first direction (Nishida Fig. 9); a plurality of lenses arranged in parallel to each other in the first direction on the same surface of the base substrate as the plurality of prisms and covering the plurality of prisms (Nishida Fig. 7B - 493; para. [0080] - showing covering layer (493) having curved surfaces at the peak of the prisms (491)) such that each of the plurality of prisms is centered within a corresponding one of the plurality of lenses that has a convex shape extending away from its corresponding prism (Nishida Fig. 7B - 493, 491), each of the plurality of lenses extending in the second direction (Nishida Fig. 7B; Fig. 9). PNG media_image4.png 176 479 media_image4.png Greyscale As to claim 2, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches a first surface of each of the plurality of prisms contacts an upper surface of the base substrate (Nishida Fig. 7B - 491, 490; Fig. 2B), a second surface and a third surface of each of the plurality of prisms contact inner surfaces of each of the plurality of lenses (Nishida Fig. 7B - 493, 491), and the first surface, second surface, and third surface extend in the second direction (Nishida Fig. 7B; Fig. 9). As to claim 3, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches the base substrate and the plurality of prisms have an identical first refractive index (Nishida para. [0087], para. [0103] - substrate (110) includes ITO, prisms include ITO). As to claim 4, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 3, and Nishida further teaches the plurality of lenses has a second refractive index that is less than the first refractive index (Nishida Fig. 7B - 493; para. [0008]). As to claim 5, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 4, and Nishida further teaches the second refractive index is greater than a third refractive index that is equal to a refractive index of air (Nishida Fig. 7B - 493; para. [0008], [0014], [0089]). As to claim 6, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches the internal angles of a cross-section of each of the plurality of prisms are identical to each other (Nishida Fig. 2A, 2B). As to claim 7, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches, among internal angles of a cross-section of the plurality of prisms, an internal angle that abuts the base substrate is less than an internal angle that does not abut the base substrate (Nishida Fig. 5A - base angle (θ) being acute with non-base internal angles at (a2) being obtuse). As to claim 8, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches among internal angles of a cross-section of the plurality of prisms, the internal angle that abuts the base substrate is greater than the internal angle that does not abut the base substrate (Nishida Fig. 2B - a, b, θ; para. [0073] - where ratio b:a is 5:1, thus base angles are greater than the peak angle). As to claim 9, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches an apex of the plurality of prisms has a curved shape (Nishida Fig. 5B; para. [0075]). As to claim 10, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 1, and Nishida further teaches a cross-section of each of the plurality of prisms includes a trapezoidal base and a semi-circular apex (Nishida Fig. 5B). As to claim 11, Nishida teaches a lens array (Nishida Fig. 7B; Figs. 1A-2A; Figs. 5A-5C; Fig. 9) comprising a base substrate having a planar shape extending in a first direction and a second direction perpendicular to the first direction (Nishida Fig. 7B - 490; Figs. 1B-1D - 450; Fig. 9 - 110); a plurality of pyramids disposed on the base substrate (Nishida Fig. 7B - 491) a plurality of lenses (Nishida Fig. 7B - 493), each of the lenses covering a corresponding pyramid of the plurality of pyramids (Nishida Fig. 7B - 493; para. [0080] - showing covering layer (493) having curved surfaces at the peak of the prisms (491)); each of the plurality of pyramids is centered within a corresponding one of the plurality of lenses that has a convex shape extending away from its corresponding pyramid (Nishida Fig. 7B - 493, 491). As to claim 12, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 11, and Nishida further teaches a rectangular base of each of the plurality of pyramids contacts the base substrate (Nishida Fig. 25B; para. [0062]), and an apex of each of the plurality of pyramids protrudes in a third direction perpendicular to the first direction and second direction (Nishida Fig. 25B - first/second directions are the plane of the page, third direction into/out of page). As to claim 13, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 11, and Nishida further teaches the base substrate and the plurality of prisms have an identical first refractive index (Nishida para. [0087], para. [0103] - substrate (110) includes ITO, prisms include ITO). As to claim 14, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 13, and Nishida further teaches the plurality of lenses has a second refractive index that is less than the first refractive index (Nishida Fig. 7B - 493; para. [0008]). As to claim 15, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 14, and Nishida further teaches the second refractive index is greater than a third refractive index that is equal to a refractive index of air (Nishida Fig. 7B - 493; para. [0008], [0014], [0089]). As to claim 16, Nishida teaches a method of fabricating a lens array (Nishida Fig. 7B; Figs. 1A-2A; Figs. 5A-5C; Fig. 9) comprising preparing a base substrate (Nishida Fig. 7B - 490; Figs. 1B-1D - 450; Fig. 9 - 110); forming a plurality of prisms arranged in parallel to each other in a first direction on the base substrate (Nishida Fig. 7B - 491; Figs. 1B-1D - 451), each of the plurality of prisms extending in a second direction different from the first direction (Nishida Fig. 9); forming a plurality of lenses arranged in parallel to each other in the first direction on the same surface of the base substrate as the plurality of prisms and covering the plurality of prisms (Nishida Fig. 7B - 493; para. [0080] - showing covering layer (493) having curved surfaces at the peak of the prisms (491)) such that each of the plurality of prisms is centered within a corresponding one of the plurality of lenses that has a convex shape extending away from its corresponding prism (Nishida Fig. 7B - 493, 491), each of the plurality of lenses extending in the second direction (Nishida Fig. 7B; Fig. 9). As to claim 17, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 16, and Nishida further teaches the base substrate and the plurality of prisms have an identical first refractive index (Nishida para. [0087], para. [0103] - substrate (110) includes ITO, prisms include ITO). As to claim 18, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 17, and Nishida further teaches the plurality of lenses has a second refractive index that is less than the first refractive index (Nishida Fig. 7B - 493; para. [0008]). As to claim 19, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 18, and Nishida further teaches the second refractive index is greater than a third refractive index that is equal to a refractive index of air (Nishida Fig. 7B - 493; para. [0008], [0014], [0089]). As to claim 20, Nishida teaches all the limitations of the instant invention as detailed above with respect to claim 16, and Nishida further teaches, among internal angles of a cross-section of the plurality of prisms, an internal angle that abuts the base substrate is less than an internal angle that does not abut the base substrate (Nishida Fig. 5A - base angle (θ) being acute with non-base internal angles at (a2) being obtuse). Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure: Shi et al. (US 9,456,175; 2016/0025932); Nishida et al. (US 8,164,245); Egi et al. (US 8,053,987; 2008/0129183); Gollier et al. (US 2013/0128351) are cited as additional examples of prisms coating with lens materials. Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to ZACHARY W WILKES whose telephone number is (571)270-7540. The examiner can normally be reached M-F 8-4 (Pacific). Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Ricky Mack can be reached at 571-272-2333. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ZACHARY W WILKES/Primary Examiner, Art Unit 2872 August 31, 2026
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Prosecution Timeline

Mar 19, 2024
Application Filed
Apr 28, 2026
Non-Final Rejection mailed — §102
Jun 16, 2026
Applicant Interview (Telephonic)
Jun 17, 2026
Examiner Interview Summary
Jul 24, 2026
Response Filed
Sep 03, 2026
Final Rejection mailed — §102 (current)

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Prosecution Projections

3-4
Expected OA Rounds
67%
Grant Probability
89%
With Interview (+22.4%)
2y 10m (~3m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 925 resolved cases by this examiner. Grant probability derived from career allowance rate.

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