Prosecution Insights
Last updated: August 08, 2026
Application No. 18/671,882

ALL FIBER ADJUSTABLE BEAM SHAPING

Non-Final OA §103§DP
Filed
May 22, 2024
Priority
May 23, 2023 — provisional 63/503,924
Examiner
CHU, CHRIS H
Art Unit
2874
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Nlight Inc.
OA Round
1 (Non-Final)
53%
Grant Probability
Moderate
1-2
OA Rounds
10m
Est. Remaining
62%
With Interview

Examiner Intelligence

Grants 53% of resolved cases
53%
Career Allowance Rate
351 granted / 661 resolved
-14.9% vs TC avg
Moderate +9% lift
Without
With
+9.0%
Interview Lift
resolved cases with interview
Typical timeline
3y 0m
Avg Prosecution
30 currently pending
Career history
703
Total Applications
across all art units

Statute-Specific Performance

§101
0.5%
-39.5% vs TC avg
§103
74.6%
+34.6% vs TC avg
§102
20.6%
-19.4% vs TC avg
§112
1.6%
-38.4% vs TC avg
Black line = Tech Center average estimate • Based on career data from 661 resolved cases

Office Action

§103 §DP
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . DETAILED ACTION Information Disclosure Statement The information disclosure statements (IDS) submitted on May 22, 2024 and December 9, 2024 have been considered by the Examiner. Drawings Twenty-one sheets for formal drawings were filed May 22, 2024 and have been accepted by the Examiner. Specification Applicant’s cooperation is requested in correcting any errors of which applicant may become aware in the specification. Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on nonstatutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a nonstatutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1, 3, 5 and 17-25 are provisionally rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1 and 5-13 of copending Application No. 18/671923. Although the claims at issue are not identical, they are not patentably distinct from each other because claims 1 and 5-13 of copending Application No. 18/671923 teach or suggest all of the limitations of claims 1, 3, 5 and 17-25 of the present application. This is a provisional nonstatutory double patenting rejection because the patentably indistinct claims have not in fact been patented. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102 of this title, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries set forth in Graham v. John Deere Co., 383 U.S. 1, 148 USPQ 459 (1966), that are applied for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claims 1-25 are rejected under 35 U.S.C. 103(a) as being unpatentable over Keen et al. (GB 2582331 A from Applicant’s Information Disclosure Statement) in view of Gross et al. (10,877,220 B2 from Applicant’s Information Disclosure Statement). Regarding claim 1, Keen discloses an optical beam delivery system (Fig. 1) for generating adjustable composite beam shapes (21, 22) in response to controllable perturbation (53), comprising: multiple input fibers (3), each of which is configured to receive at its input a different laser beam (1, 2) and to provide at its output a corresponding intermediate beam; a fused fiber combiner (23) configured to couple outputs from the multiple input fibers into a divergence-preserving fiber (7) that preserves a combined divergence distribution of the intermediate beams; an output lens (17) configured to convert the combined divergence distribution to an output transverse spatial intensity distribution defining a composite beam shape of an output beam, the output transverse spatial intensity distribution including a superposition of individual output beams corresponding to the multiple input fibers; and at least one of the multiple input fibers having a tunable fiber assembly (53). Still regarding claim 1, Keen teaches the claimed invention except for a tunable fiber assembly. Gross discloses a tunable fiber assembly (Fig. 29; column 27, line 38 to column 28, line 19) having a series of first, second, and third portions, the first portion configured to adjust an input transverse spatial intensity distribution in response to a controllable perturbation (2904), the second portion configured to convert the input transverse spatial intensity distribution to an intermediate divergence distribution (2906), and the third portion configured to preserve the intermediate divergence distribution that is delivered to the fused fiber combiner (2910, 2912). Since both of the inventions relate to optical devices, one of ordinary skill in the art before the effective filing date of the claimed invention would have found it obvious to use a tunable fiber assembly as disclosed by Gross in the device of Keen for the purpose of controlling the beam characteristics. Regarding claims 2-4 and 24, Gross, in view of the rejection of claim 1 above, further discloses the divergence-preserving fiber is a step-index fiber and includes a mode-distribution homogenization portion with a mode-scrambling portion (column 15, lines 65 to column 16, line 60). Regarding claims 5, 6, 17-19 and 25, the proposed combination of Keen and Gross teaches the claimed invention except for specifically stating the first and second portions are lengths of GRIN fiber spliced to the third portion. However, Gross discloses the first and second portions are lengths of GRIN fiber (see column 16, lines 27-34 and column 20, lines 18-29) and more than two fibers used (see column 16, lines 48-49). As such, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to use first and second portions are lengths of GRIN fiber spliced to the third portion for the purpose of enhanced tuning of the beam profile while maintaining a robust optical device. Further, it would have been obvious to one having ordinary skill in the art to use an offset splice for the purpose of enhanced tuning of the beam profile. Finally, it would be obvious for one having ordinary skill in the art for the splice steps up or down a diameter of one or both a core and a cladding in order to control the beam diameter. Regarding claims 7 and 8, the proposed combination of Keen and Gross teaches the claimed invention except for specifically stating the transmission loss. However, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to arrive at the claimed pitch lengths, since it has been held that where the general conditions of a claim are disclosed in the prior art, discovering the optimum or workable ranges involves only routine skill in the art. In re Aller, 105 USPQ 233. Regarding claims 9-12, Gross, in view of the rejection of claim 1 above, further discloses the tunable fiber assembly is configured to produce in the output transverse spatial intensity distribution a beam shape having a diameter that is variable continuously from a central transverse spatial intensity distribution to a ring shape in response to the controllable perturbation, overlap a central transverse spatial intensity distribution and overlap an annular transverse spatial intensity distribution in Figs. 5-10 and column 19, line 40 to column 20, line 60. Regarding claim 13, Gross, in view of the rejection of claim 1 above, further discloses the controllable perturbation is configured to change according to a desired frequency in column 24, lines 53-60. Regarding claims 14-16, Keen discloses multiple input fibers include the tunable fiber assembly (4) and multiple non-tunable fiber assemblies (3). The proposed combination of Keen and Gross teaches the claimed invention except for specifically stating multiple tunable fiber assemblies. However, it would have been obvious to one having ordinary skill in the art before the effective filing date of the claimed invention to use multiple tunable fiber assemblies for the purpose of further variation of the beam profile. Regarding claims 20 and 21, the proposed combination of Keen and Gross teaches the claimed invention except for specifically stating the claimed an FFC or an FFS. However, Gross further discloses an FFC or an FFS in column 9, line 65 to column 10, line 3 column 23, lines 38-45. As such, one having ordinary skill in the art would find it obvious to use an FFC or an FFS in the divergence-preserving fiber, thereby establishing an input divergence-preserving fiber, an output divergence-preserving fiber, and the FFC or the FFS therebetween and in which one or both of a core and a cladding of the input divergence-preserving fiber to the FFC or the FFS is smaller or larger than one or both of a core and a cladding of the output divergence-preserving fiber from the FFC or the FFS, for the purpose of further adjustment of the beam. Regarding claims 22 and 23, Gross, in view of the rejection of claim 1 above, further discloses cladding light strippers (CLSs) in column 16, lines 54-60. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to CHRIS H CHU whose telephone number is (571)272-8655. The examiner can normally be reached on Mon-Fri 9AM-5PM. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Uyen-Chau Le can be reached on 571-272-239797. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Any inquiry of a general or clerical nature should be directed to the Technology Center 2800 receptionist at telephone number (571) 272-1562. Chris H. Chu /CHRIS H CHU/ Primary Examiner, Art Unit 2874 July 10, 2026
Read full office action

Prosecution Timeline

May 22, 2024
Application Filed
Jul 14, 2026
Non-Final Rejection mailed — §103, §DP (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
53%
Grant Probability
62%
With Interview (+9.0%)
3y 0m (~10m remaining)
Median Time to Grant
Low
PTA Risk
Based on 661 resolved cases by this examiner. Grant probability derived from career allowance rate.

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