Prosecution Insights
Last updated: April 19, 2026
Application No. 18/715,197

LIQUID MATERIAL COATING METHOD AND COATING DEVICE

Non-Final OA §103
Filed
May 31, 2024
Examiner
TUROCY, DAVID P
Art Unit
1718
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Musashi Engineering Inc.
OA Round
3 (Non-Final)
47%
Grant Probability
Moderate
3-4
OA Rounds
3y 8m
To Grant
84%
With Interview

Examiner Intelligence

Grants 47% of resolved cases
47%
Career Allow Rate
415 granted / 888 resolved
-18.3% vs TC avg
Strong +37% interview lift
Without
With
+36.8%
Interview Lift
resolved cases with interview
Typical timeline
3y 8m
Avg Prosecution
77 currently pending
Career history
965
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
55.3%
+15.3% vs TC avg
§102
15.9%
-24.1% vs TC avg
§112
19.9%
-20.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 888 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 12/22/2025 has been entered. Response to Amendment Applicant’s amendments, filed 12/22/2025, have been fully considered and reviewed by the examiner. The examiner notes the amendment to claims and the cancellation of claims 17, 19-20. Claims 15-16, 18, 21-30 remain pending with claims 27-28 withdrawn from consideration due to a lack of unity requirement. Response to Arguments Applicant's arguments filed 10/3/2025 have been fully considered but they are not persuasive. In view of the amendment to claims the examiner has withdrawn the 35 USC 112 rejections. Applicant’s arguments with respect to Giusti and Ikushima are noted but not persuasive as they are directed towards the individual references and not what the combination of references suggests to one of ordinary skill in the art. Here, Giusti explicitly discloses the imaging device to obtain an image is moved along a scanning route (see Figure 4, 0049). Guisti fails to disclose the specific scanning route as claimed; however, a scanning route for providing an image will exists. However, Ikushima, also in the art of scanning an imager across a substrate to obtain an image and discloses a scan path that includes a linear movement, turning around on the outside of the substrate and linear movement along a second pass (see Figure 4 and accompanying text). Therefore, as Guisti requires imaging of an array of substrates using a imaging device moved along a scan path and Ikushima discloses a known and suitable scan path for an imaging device of a substrate including a linear movement, turning around on the outside of the substrate and linear movement along a second pass, it would have been obvious as predictable to have modified Guisti to use the known imaging scan path as suggested by Ikushima to reap the benefits of providing an image of the substrate orientation. The combination of the prior art would result in a scan path that includes linearly moves over a first row or a first column of workpieces arranged on the workpiece placement member, turns around outside a last workpiece in the first row or the first column to move to an end of a second row or a second column on the workpiece placement member, and linearly moves over the second row or the second column of workpieces. Applicant has not appreciated the level of one of ordinary skill in the art taking the disclosure of the cited references and all that such would suggest to one of ordinary skill in the art. Each of the references suggest scanning an imaging device to capture images, Guisti fails to disclose a scan path; however, such is explicitly evidenced by Ikushima and therefore it would have been obvious as predictable to have modified Guisti to use the known imaging scan path as suggested by Ikushima to reap the benefits of providing an image of the substrate orientation. In other words, clear predictable results would follow from using the known and suitable scan path to provide the desired image. The combination of the prior art would result in a scan path that includes linearly moves over a first row or a first column of workpieces arranged on the workpiece placement member, turns around outside a last workpiece in the first row or the first column to move to an end of a second row or a second column on the workpiece placement member, and linearly moves over the second row or the second column of workpieces. The applicant has not offered any evidence, secondary consideration, or persuasive arguments that the fact that Ikushima discloses a single substrate (versus taking images of a substrate in an array) is not persuasive nor has any evidence been presented that the scan path would not provide predictable results in obtaining images of the substrate array of Guisti. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 15-16, 18, 20-24 and 26 is/are rejected under 35 U.S.C. 103 as being unpatentable over US Patent Application Publication 20160008835 by Giusti et al. taken with US Patent Application 20160165123 by Ikushima. Claim 15: Giusti discloses a liquid-material application method of performing application in a predetermined application pattern on a plurality of workpieces arranged with positional misalignment (Figure 2, Figure 4 and accompanying text), the liquid-material application method comprising: a horizontal-position information measuring step of measuring horizontal-position information of each of the plurality of workpieces by an imaging device that moves along an initial scanning route (0004, 0009, 0048-0053); a height information measuring step of measuring height information of a ranged position of each of the plurality of workpieces by a ranging device (0050, 0060-0061); and an application step of performing application in the application pattern on the plurality of workpieces based on the horizontal-position information measured in the horizontal-position information measuring step and the height information measured in the height information measuring step (0051, 0052, 0057-0061, 0071-0073). Giusti explicitly discloses “substrates A-D may lie generally parallel to the X-Y plane, and thus a single height measurement for each substrate may be sufficient” (see first line of paragraph 0051). As such, Guisti embodies and discloses a single height measurement for each individual substrate and therefore using a single height measurement would have been obvious to one of ordinary skill in the time of the invention to achieve the desired position of each substrate in the Z direction. A reference may be relied upon for all that it would have reasonably suggested to one having ordinary skill in the art, including nonpreferred embodiments. Merck & Co. v. Biocraft Labs., Inc. 874 F.2d 804, 10 USPQ2d 1843 (Fed. Cir. 1989), cert. denied, 493 U.S. 975 (1989). Giusti fails explicitly disclose the corrected scanning route is a line connecting ranged positions and moving the height sensor along the correct scanning route; however, the reference discloses ranging device to measure the height displacement and discloses “a single height measurement for each substrate” and therefore the measurement of a single point for each substrate would encompass a line as claimed (i.e. from one position on one substrate to any position on the second substrate would be embodied by a ”line” as claimed giving the term its broadest reasonable interpretation, i.e. any line (e.g. straight line, curved line, etc. is embodied by the claims). At the very least it would have been obvious to have progressed from one point on one substrate to one point on a second substrate via a straight line between the two ranged positions as a line is the most efficient and/or shortest distance between two ranged points and one of ordinary skill in the art would have found it obvious to have modified the teachings of Giusti to reap the benefits of movement in a straight line from one point to another point. Additionally, Guisti discloses the measuring of the X-Y displacement using the positional sensor and the Z displacement using the ranging device sensor to measure the height and therefore taking the reference for its entire teaching and based on the level of one ordinary skill in the art it would have been obvious to have measured the X-Y displacement of each of the substrate and thereafter measure the Z displacement using a ranging device and moving the ranging device based on the information and measurements from the position of the substrates as noted by the X-Y displacement measuring step, thus resulting in a corrected path as claimed (i.e. based on the position of the substrate move the ranging device so that the ranging device measure the substrate height). A predictable use of prior art elements according to their established functions to achieve a predictable result is prima facie obvious. See KSR Int’l Inc. v. Teleflex Inc., 127 S Ct. 1727, 1741, 82 USPQ2d 1385, 1396 (2007). Here, the measurement of X,Y and Z positions of each of the substrates and controlling the dispenser based on the values obtained by the position and height measurement can be embodied by a finite number of predictable solutions, including measuring X,Y and Z concurrently or in sequence and it would have been obvious to have measured the position of the substrates and based on the position of the substrate moving the height sensor to measure the substrate height as such would have been obvious as predictable method to evaluate the location of the substrates for coating. The claim would have been obvious because “a person of ordinary skill has good reason to pursue the known options with his or her technical grasp. If this leads to the anticipated success, it is likely the product not of innovation but of ordinary skill and common sense.” Giusti discloses the plurality of workpieces are workpieces arranged on a workpiece placement member (figure 2 and figure 4 and accompanying text), wherein the plurality of workpieces are the same workpieces arranged in an array with at least two in the row direction and two in the column direction (See Figure 1-2). Giusti discloses in the horizontal-position information measuring step, the horizontal-position information of the plurality of workpieces is successively measured while the imaging device and the plurality of workpieces are moved relative to each other continuously (i.e. without stopping) (0049). Guisti discloses all that is taught above and discloses a plurality of workpieces are same workpieces arranged in an array on a workpiece placement member, and in the horizontal-position information measuring step, the imaging device is moved along such a scanning route (see Figure 4, 0049). Guisti fails to disclose the scanning route as claimed. However, Ikushima, also in the art of scanning an imager across a substrate to obtain an image and discloses a scan path that includes a linear movement, turning around on the outside of the substrate and linear movement along a second pass (see Figure 4 and accompanying text). Therefore, as Guisti requires imaging of an array of substrates using a imaging device moved along a scan path and Ikushima discloses a known and suitable scan path for an imaging device of a substrate including a linear movement, turning around on the outside of the substrate and linear movement along a second pass, it would have been obvious as predictable to have modified Guisti to use the known imaging scan path as suggested by Ikushima to reap the benefits of providing an image of the substrate orientation. The combination of the prior art would result in a scan path that includes linearly moves over a first row or a first column of workpieces arranged on the workpiece placement member, turns around outside a last workpiece in the first row or the first column to move to an end of a second row or a second column on the workpiece placement member, and linearly moves over the second row or the second column of workpieces. Examiner incorporates herein by reference Response to Arguments above as it relates to the combination of Guisti and Ikushima. Claim 16: Giusti discloses the initial scanning route is set such that the ranging device passes over the ranged positions of the plurality of workpieces arranged without positional misalignment (0049) Claim 18: Giusti discloses the application in the predetermined application pattern is performed on the plurality of workpieces arranged with the positional misalignment by moving a discharge head and a worktable to which the workpiece placement member is fixed relative to each other, the discharge head including a discharge device that discharges liquid material, the imaging device, and the ranging device (figure 4 and accompanying text). Claim 21: Ikushima discloses the imaging device turns around along a trajectory with one or more curvatures after moving to a position outside the workpiece (Figure 4). Claim 22: Ikushima discloses a imager starting outside the substrate and stopping outside the substrate (see e.g. scan path at Figure 4) and therefore will include an acceleration section when the imager is moved/started moving and a deceleration section when the imager is stopped. Claim 23: Giusti discloses in the height information measuring step, the height information of the plurality of workpieces is successively measured while the ranging device and the plurality of workpieces are moved relative to each other (0050). Claim 24: Giusti discloses in the application step, application is performed according to an application route corrected based on the height information of the workpieces measured in the height information measuring step (0061). Claim 26: Giusti discloses substrates that can reasonably be considered “gel” within the scope of the claims as drafted and defined by the specification. Here, Giusti discloses various materials that meet the requirements of gel materials at 0002, i.e. paste, flux, 0077 related to additional dispensing on to substrate with gel materials). Claim 29: Giusti discloses using fudicials located at the same location on all of the substrates (0048-0049) and while the reference fails to disclose using the fudicials for measuring the height, as noted above, Giusti discloses measuring a single location on the substrates to determine the height and therefore it would have been obvious to one of ordinary skill in the art at the time of the invention to have measured the height at the same location on each substrate, i.e. the fudicials. Claim 30: As noted above, it would have been obvious to have progressed from one point on one substrate to one point on a second substrate via a linear line between the two ranged positions as a linear line is the most efficient and/or shortest distance between two ranged points and one of ordinary skill in the art would have found it obvious to have modified the teachings of Giusti to reap the benefits of movement in a straight line from one point to another point. Claim(s) 25 is/are rejected under 35 U.S.C. 103 as being unpatentable over Giusti et al with Ikushima, as applied above, taken with US Patent Application Publication 20160351426 by Kwon. Guisti with Ikushima discloses all that is taught above and discloses a plurality of workpieces are same workpieces arranged with different non-unform angles (see Figure 2) and discloses using a substrate pocket; however, fails to disclose a circular or oval pocket. However, Kwon, in the art of measuring the substrate surface using a imager, and discloses pockets that are circular are known to hold substrate (see e.g. 0043) and therefore using a circular pocket to hold a substrate would have been obvious as predictable. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to DAVID P TUROCY whose telephone number is (571)272-2940. The examiner can normally be reached Mon, Tues, Thurs, and Friday, 7:00 a.m. to 5:30 p.m. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Gordon Baldwin can be reached at 571-272-5166. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /DAVID P TUROCY/Primary Examiner, Art Unit 1718
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Prosecution Timeline

May 31, 2024
Application Filed
Jun 16, 2025
Non-Final Rejection — §103
Sep 15, 2025
Examiner Interview Summary
Sep 15, 2025
Applicant Interview (Telephonic)
Oct 03, 2025
Response Filed
Oct 14, 2025
Final Rejection — §103
Dec 22, 2025
Response after Non-Final Action
Jan 09, 2026
Request for Continued Examination
Jan 13, 2026
Response after Non-Final Action
Mar 24, 2026
Non-Final Rejection — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
47%
Grant Probability
84%
With Interview (+36.8%)
3y 8m
Median Time to Grant
High
PTA Risk
Based on 888 resolved cases by this examiner. Grant probability derived from career allow rate.

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