Prosecution Insights
Last updated: August 17, 2026
Application No. 18/815,156

METHOD AND APPARATUS FOR HANDLING AN OPTICAL DEVICE, METHOD FOR HANDLING A WAVEGUIDE

Non-Final OA §103
Filed
Aug 26, 2024
Priority
Sep 08, 2023 — provisional 63/537,217
Examiner
RAHLL, JERRY T
Art Unit
Tech Center
Assignee
Applied Materials Inc.
OA Round
1 (Non-Final)
90%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
98%
With Interview

Examiner Intelligence

Grants 90% — above average
90%
Career Allowance Rate
1123 granted / 1251 resolved
+29.8% vs TC avg
Moderate +8% lift
Without
With
+8.3%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 0m
Avg Prosecution
24 currently pending
Career history
1272
Total Applications
across all art units

Statute-Specific Performance

§101
1.1%
-38.9% vs TC avg
§103
46.5%
+6.5% vs TC avg
§102
41.1%
+1.1% vs TC avg
§112
10.4%
-29.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1251 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Information Disclosure Statement The information disclosure statement (IDS) submitted on 27 December 2024 complies with the provisions of 37 CFR 1.97. Accordingly, the examiner has considered the information disclosure statement; please see attached forms PTO-1449. Drawings Figures 1(a)-2 should be designated by a legend such as --Prior Art-- because only that which is old is illustrated. See MPEP § 608.02(g). Corrected drawings in compliance with 37 CFR 1.121(d) are required in reply to the Office action to avoid abandonment of the application. The replacement sheet(s) should be labeled “Replacement Sheet” in the page header (as per 37 CFR 1.84(c)) so as not to obstruct any portion of the drawing figures. If the changes are not accepted by the examiner, the applicant will be notified and informed of any required corrective action in the next Office action. The objection to the drawings will not be held in abeyance. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-6, and 18-20 are rejected under 35 U.S.C. 103 as being unpatentable over US Patent Application Publication US 2017/0062263 A1 to Kesil et al. (“US1”). Regarding Claim 1, US1 describes a method for handling a semiconductor device, comprising: providing the semiconductor device (“W”) in a suspended state using a contactless suspension system (“vortex type levitation chuck”, see [0023]-[0025]), the optical device having two major surfaces (see Figs 1a-1b); gripping the optical device in the suspended state using a gripper(38) having a set of side supports (56a, 56b), wherein the gripping of the optical device includes moving the set of side supports from an open position to a closed position, wherein, in the closed position, one or more side surfaces of the optical device extending between the two major surfaces of the optical device are held by the set of side supports (see [0036], Fig 1b); and transporting the optical device using the gripper (see [0009]-[0010], [0044], [0046]). Regarding Claims 1 and 2, US1 does not describe the semiconductor device as an optical device that is a waveguide comprising a substrate and a plurality of optical structures formed thereon. US1 is silent as to the particular semiconductor devices handled by the described method, only using broad terms such as semiconductor wafer substrates or semiconductor wafers. Optical devices, including waveguides comprising a substrate and a plurality of optical structures formed thereon, are well-known in the art to be formed as semiconductor wafers/substrates. Before the effective filing date of the claimed invention, it would have been obvious to one of ordinary skill in the art to use such a well-known optical device as the semiconductor device of US1. The motivation for doing so would have been to make a simple substitution of one known element for another to obtain predictable results. Regarding Claim 3, US1 describes the optical device transported by the gripper without contacting the two major surfaces of the optical device (see Figs 1a-1b and[0036]). Regarding Claim 4, US1 describes the set of side supports defines an optical device containment region of the gripper, wherein a dimension of the optical device containment region is adjustable by adjusting a position of at least one side support of the set of side supports (see [0036]). Regarding Claim 5, US1 describes that moving the set of side supports from the open position to the closed position reduces the dimension of the optical device containment region (see [0036]). Regarding Claim 6, US1 describes that in the open position of the set of side supports, a dimension of the optical device containment region is larger than a corresponding dimension of the optical device to allow for a tolerance between the optical device and the set of side supports (inherent to the operation as described at [0036]). Regarding Claim 18, US1 describes an apparatus (see Figs 1a-6) for handling a semiconductor device comprising: a contactless suspension system (“vortex type levitation chuck”, see [0023]-[0025]); a gripper (38) having a set of side supports (56a, 56b) that is movable between an open position and a closed position; and a controller (24) configured to: control the contactless suspension system to provide the semiconductor device in a suspended state (see [0025], [0046]); control the gripper to grip the optical device in the suspended state, wherein the gripping of the optical device includes moving the set of side supports from the open position to the closed position, wherein, in the closed position, one or more side surfaces of the optical device extending between two major surfaces of the optical device are held by the set of side supports (see [0036], [0046]); and control the gripper to transport the optical device (see [0046]). Regarding Claim 18, US1 does not describe the semiconductor device as an optical device. US1 is silent as to the particular semiconductor devices handled by the described method, only using broad terms such as semiconductor wafer substrates or semiconductor wafers. Optical devices, are well-known in the art to be formed as semiconductor wafers/substrates. Before the effective filing date of the claimed invention, it would have been obvious to one of ordinary skill in the art to use such a well-known optical device as the semiconductor device of US1. The motivation for doing so would have been to make a simple substitution of one known element for another to obtain predictable results. Regarding Claim 19, US1 describes the set of side supports defining an optical device containment region of the gripper, wherein a dimension of the optical device containment region is adjustable by adjusting a position of at least one side support of the set of side supports (see[0036]). Regarding Claim 20, US1 describes that in the open position of the set of side supports, a dimension of the optical device containment region is larger than a corresponding dimension of the optical device to allow for a tolerance between the optical device and the set of side supports (inherent to the operation as described at [0036]). Allowable Subject Matter Claims 7-12 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Claims 13-17 are allowed. Claim 7 describes positioning the gripper adjacent to the optical device in the supported state; and after the positioning, transferring the optical device from the supported state to the suspended state. Claim 10 describes the contactless suspension system comprising an ultrasonic vibration generator Claim 11 describes positioning the optical device held by the gripper adjacent to a second contactless suspension system; and releasing the optical device from the gripper while the contactless suspension force acts on the optical device to provide the optical device in a suspended state using the second contactless suspension system. Claim 12 describes releasing the optical device from the first gripper while the contactless suspension force acts on the optical device, so that the optical device is provided in a suspended state upon release from the first gripper, wherein, after the releasing, the optical device in the suspended state is gripped by the second gripper by providing of the set of side supports in the closed position. Claim 13 describes after positioning the gripper, transferring the optical device from the supported state to a suspended state, wherein the transferring includes: disengaging the optical device from the holder; and providing the optical device in the suspended state using a contactless suspension system; providing the optical device in the suspended state in the optical device containment region of the gripper while the set of side supports is in an open position Claim 14 describes holding a waveguide in a supported state, wherein in the supported state the waveguide is mechanically held by a holder, the waveguide having two major surfaces; transferring the waveguide from the supported state to a suspended state, wherein the waveguide is provided in the suspended state by a contactless suspension system including an ultrasonic vibration generator. These limitations represent subject matter not described or reasonably suggested, in conjunction with the further limitations of the present claims, by the prior art of record. Claims 8-9 depend from Claim 7 and therefore contain at least the same allowable subject matter. Claims 15-17 depend from Claim 14 and therefore contain at least the same allowable subject matter. Conclusion The prior art cited in the attached form PTO-892 are made of record and considered pertinent to applicant's disclosure. The cited prior art described devices and methods for handling semiconductor and/or optical devices. Any inquiry concerning this communication or earlier communications from the examiner should be directed to JERRY RAHLL whose telephone number is (571)272-2356. The examiner can normally be reached M-F 9:00am-5:00pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Uyen-Chau Le can be reached at 571-272-2397. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /JERRY RAHLL/Primary Examiner, Art Unit 2874
Read full office action

Prosecution Timeline

Aug 26, 2024
Application Filed
Jul 16, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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OPTOELECTRONIC PACKAGE
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PRECONNECTORIZED OPTICAL DISTRIBUTION CABLE ASSEMBLIES AND CORRESPONDING METHODS OF DEPLOYMENT
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Patent 12693474
OPTICAL COUPLER AND VISIBLE LIGHT SOURCE MODULE
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HOLLOW CORE OPTICAL FIBER AND A LASER SYSTEM
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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
90%
Grant Probability
98%
With Interview (+8.3%)
2y 0m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1251 resolved cases by this examiner. Grant probability derived from career allowance rate.

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