Prosecution Insights
Last updated: October 02, 2026
Application No. 18/859,951

SHEET COMPRISING THERMAL INSULATION LAYER AND ADHESIVE LAYER

Final Rejection §102§103
Filed
Oct 24, 2024
Priority
Jun 21, 2022 — JP 2022-099812 +1 more
Examiner
DICUS, TAMRA
Art Unit
1787
Tech Center
1700 — Chemical & Materials Engineering
Assignee
RESONAC Corporation
OA Round
2 (Final)
30%
Grant Probability
At Risk
3-4
OA Rounds
1y 12m
Est. Remaining
52%
With Interview

Examiner Intelligence

Grants only 30% of cases
30%
Career Allowance Rate
198 granted / 649 resolved
-34.5% vs TC avg
Strong +21% interview lift
Without
With
+21.4%
Interview Lift
resolved cases with interview
Typical timeline
3y 11m
Avg Prosecution
57 currently pending
Career history
710
Total Applications
across all art units

Statute-Specific Performance

§101
0.7%
-39.3% vs TC avg
§103
59.9%
+19.9% vs TC avg
§102
13.4%
-26.6% vs TC avg
§112
17.9%
-22.1% vs TC avg
Black line = Tech Center average estimate • Based on career data from 649 resolved cases

Office Action

§102 §103
20DETAILED ACTION The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim 1 is rejected under 35 U.S.C. 102(a)(1)/(a)(2) as being anticipated by Morita (JP2021126860). Re claim 1, Morita discloses thermal recording linerless label comprising adhesive layer and undercoat layer, i.e. insulation layer [12]. The undercoat layer comprises heat expandable hollow particles (corresponding to claimed first hollow particles), non-heat-expandable hollow particles (corresponding to claimed second hollow particles), and styrene/butadiene copolymer, i.e. matrix polymer [86]. The heat expandable hollow particles are organic [23]. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-3 are rejected under 35 U.S.C. 103 as being unpatentable over Ishibashi (JP2008149623) in view of Morita (JP2021126860). Re claim 1, Ishibashi discloses thermal recording material [1] comprising a multilayer structure of two or more undercoats [49] where the undercoat layers comprise organic hollow particles, thermally expandable particles, and adhesive resin, i.e. matrix polymer [51]. One of the undercoat layers would correspond to the claimed insulation layer and the other undercoat layer would correspond to he claimed adhesive layer. The undercoat layer comprises 20-90 wt.% organic hollow particles [54] and 1-80 wt.% thermally expandable particles [55]. Ishibashi does not disclose that the thermally expandable particles are hollow. Morita discloses undercoat layer comprising heat expandable organic hollow particles [22-23]. The heat expandable organic hollow particles produce a thermal recording material with high heat insulation and excellent color sensitivity [21]. In light of the motivation for using heat expandable organic hollow particles disclosed by Morita as described above, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to use the heat expandable organic hollow particles as the thermally expandable particles of Ishibashi in order to produce thermal recording material with high heat insulation and excellent color sensitivity. Re claim 2, while Ishibashi in view of Morita disclose the use of 1-80 wt.% heat expandable organic hollow particles in the undercoat or insulation layer, there is no disclosure of the amount of heat expandable organic hollow particles in vol.% as presently claimed. However, given the broad range in wt% disclosed by Ishibashi in view of Morita and given the broad range in vol% presently claimed, it is clear that the amount of heat expandable organic hollow particles in Ishibashi in view of Morita would overlap that presently claimed. Re claim 3, while Ishibashi in view of Morita disclose the use of 20-90 wt.% organic hollow particles and 1-80 wt.% heat expandable organic hollow particles in the undercoat or insulation layer, there is no disclosure of the volume ratio of organic hollow particles to heat expandable organic hollow particles as presently claimed. However, given the broad ranges in wt% disclosed by Ishibashi in view of Morita and given the broad volume ratio presently claimed, it is clear that the volume ratio of organic hollow particles to heat expandable organic hollow particles in Ishibashi in view of Morita would overlap that presently claimed. Claim 4 is rejected under 35 U.S.C. 103 as being unpatentable over Ishibashi (JP2008149623) in view of Morita (JP2021126860) and further in view of Fukunaga (US 2018/0326772). The references are relied upon above. Re Claim 4, Ishibashi discloses the use of adhesive resin in the undercoat layer including polyacrylic acid ester [58-59], however, there is no disclosure of a compound of formula (1) as claimed. Fukunaga discloses thermal recording medium comprising undercoat layer [16] where the undercoat layer comprises acrylic resin [31] that is a polyethylene glycol di(meth)acrylate ester [45, 54] and would therefore be necessarily be made from monomer corresponding to claimed formula (1). The acrylic resin is essential to achieve dye barrier properties and solvent resistance [31]. In light of the motivation for using polyethylene glycol di(meth)acrylate ester disclosed by Fukunaga as described above, it would have been obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to use the polyethylene glycol di(meth)acrylate ester as the polyacrylic acid ester of Ishibashi in view of Morita in order to produce thermal recording material with dye barrier properties and solvent resistance. In view of the forgoing, the above claims have failed to be patently distinguishable over prior art. Response to Arguments Applicant’s arguments are moot in view of the amendment and new grounds of rejection. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to TAMRA L. DICUS whose telephone number is (571)272-2022. The examiner can normally be reached M-F 8:00 am 4:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Callie Shosho can be reached at 571-272-1123. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. TAMRA L. DICUS Primary Examiner Art Unit 1787 /TAMRA L. DICUS/Primary Examiner, Art Unit 1787
Read full office action

Prosecution Timeline

Oct 24, 2024
Application Filed
Mar 30, 2026
Non-Final Rejection mailed — §102, §103
Jun 24, 2026
Response Filed
Sep 02, 2026
Final Rejection mailed — §102, §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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ORGANIC-INORGANIC ADHESIVE COMPOSITION, AND GAS BARRIER FILM COMPRISING SAME
3y 4m to grant Granted Jun 30, 2026
Patent 12643311
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LAMINATED STRUCTURE AND METHOD FOR MANUFACTURING LAMINATED STRUCTURE
4y 3m to grant Granted May 26, 2026
Patent 12636854
MULTILAYER FILM
3y 10m to grant Granted May 26, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

3-4
Expected OA Rounds
30%
Grant Probability
52%
With Interview (+21.4%)
3y 11m (~1y 12m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 649 resolved cases by this examiner. Grant probability derived from career allowance rate.

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