Prosecution Insights
Last updated: July 17, 2026
Application No. 18/877,658

STATOR FOR AN ELECTRICAL MACHINE HAVING A RESILIENT OUTER CONTOUR

Non-Final OA §102§103
Filed
Dec 20, 2024
Priority
Jun 27, 2022 — DE 10 2022 206 448.8 +1 more
Examiner
CHANG, MINKI
Art Unit
Tech Center
Assignee
ZF Friedrichshafen AG
OA Round
1 (Non-Final)
72%
Grant Probability
Favorable
1-2
OA Rounds
1y 2m
Est. Remaining
82%
With Interview

Examiner Intelligence

Grants 72% — above average
72%
Career Allowance Rate
287 granted / 399 resolved
+11.9% vs TC avg
Moderate +10% lift
Without
With
+10.2%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
44 currently pending
Career history
438
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
80.1%
+40.1% vs TC avg
§102
8.6%
-31.4% vs TC avg
§112
9.3%
-30.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 399 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Objections Claims 10, 14 and 18-19 are objected to because of the following informalities: Claim 10, ll. 5 and 7, “each first recess” should be “each of the first recesses.” Claim 14, ll. 6 and 8, “each first recess” should be “each of the first recesses.” Claim 18, ll. 7 and 9, “each first recess” should be “each of the first recesses.” Claim 19, ll. 8 recites “a first recess,” which was already recited in ll. 6 of the same claim. Appropriate correction is required. Applicant is advised that should claim 14 be found allowable, claim 18 will be objected to under 37 CFR 1.75 as being a substantial duplicate thereof. When two claims in an application are duplicates or else are so close in content that they both cover the same thing, despite a slight difference in wording, it is proper after allowing one claim to object to the other as being a substantial duplicate of the allowed claim. See MPEP § 608.01(m). Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 10-12, 14 and 16-19 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Tang et al. (US 2020/0144874 A1). Regarding claim 10, Tang discloses a stator lamination (¶ [0022] steel laminations) for a stator (stator core 54) of a rotating electric machine (50), comprising: a yoke region (66) with a radially inner edge (53) and a radially outer edge (61); a plurality of first recesses (62) arranged in an outer area of the yoke region (66) along the radially outer edge (61); each first recess (62) having a radially outer limit with a curvature aligned with the radially outer edge (61; FIG. 3, 4); and webs (60) formed between each first recesses (62) and the radially outer edge (61), the webs (60) are elastically deformable in radial direction for cooperating with a mounting surface of a stator housing (52) and provide a spring action (¶ [0026]). PNG media_image1.png 160 1100 media_image1.png Greyscale Regarding claim 11/10, Tang was discussed above in claim 10. Tang further discloses the radially outer edge (61) is formed in an undulating manner (FIG. 4), and an outside recess (58) is formed in each instance in circumferential direction between two first recesses (62). Regarding claim 12/10, Tang was discussed above in claim 10. Tang further discloses the webs (60) have a substantially constant width in an area of an extension of the first recesses (62; FIG. 4; the arms 68 and 70 have substantially constant width). Regarding claim 14, Tang discloses a stator (stator core 54) for an electric machine (50) comprising: a plurality of stator laminations (¶ [0022] steel laminations), comprising: a yoke region (66) with a radially inner edge (53) and a radially outer edge (61); a plurality of first recesses (62) arranged in an outer area of the yoke region (66) along the radially outer edge (61); each first recess (62) having a radially outer limit with a curvature aligned with the radially outer edge (61; FIG. 3, 4); and webs (60) formed between each first recess (62) and the radially outer edge (61), the webs (60) are elastically deformable in radial direction for cooperating with a mounting surface of a stator housing (52) and provide a spring action (¶ [0026]), PNG media_image1.png 160 1100 media_image1.png Greyscale wherein the plurality of stator laminations (steel laminations) are axially stacked along a central axis of the stator (stator core 54) and form a stator lamination stack (¶ [0022]). Regarding claim 16/14, Tang was discussed above in claim 14. Tang further discloses a stator housing (52), wherein the stator lamination stack (steel laminations) is joined to the stator housing (52) such that the webs (60) of the stator laminations which contact the stator housing (52) are elastically tensioned relative to the stator housing (52) within an entire operating temperature range (¶ [0021]-[0022]). PNG media_image2.png 352 1102 media_image2.png Greyscale Regarding claim 17/16, Tang was discussed above in claim 16. Tang further discloses the operating temperature range is between - 45°C and +90°C (¶ [0021] lower than room temperature to higher than room temperature, where room temperature is 20°C-25°C). Regarding claim 18, Tang discloses an electric machine (50), comprising: a stator (stator core 54) comprising: a plurality of stator laminations (¶ [0022] steel laminations), comprising: a yoke region (66) with a radially inner edge (53) and a radially outer edge (61); a plurality of first recesses (62) arranged in an outer area of the yoke region (66) along the radially outer edge (61); each first recess (62) having a radially outer limit with a curvature aligned with the radially outer edge (61; FIG. 3, 4); and webs (60) formed between each first recess (62) and the radially outer edge (61), the webs (60) are elastically deformable in radial direction for cooperating with a mounting surface of a stator housing (52) and provide a spring action (¶ [0026]), PNG media_image1.png 160 1100 media_image1.png Greyscale wherein the plurality of stator laminations (steel laminations) are axially stacked along a central axis of the stator (stator core 54) and form a stator lamination stack (¶ [0022]). Regarding claim 19, Tang discloses a motor vehicle (¶ [0013]), comprising: an electric machine (50), comprising: a stator (stator core 54) comprising: a plurality of stator laminations (¶ [0022] steel laminations), comprising: a yoke region (66) with a radially inner edge (53) and a radially outer edge (61); a plurality of first recesses (62) arranged in an outer area of the yoke region (66) along the radially outer edge (61); a first recess (62) having a radially outer limit with a curvature aligned with the radially outer edge (61; FIG. 3, 4); and webs (60) formed between the first recess (62) and the radially outer edge (61), the webs (60) are elastically deformable in radial direction for cooperating with a mounting surface of a stator housing (52) and provide a spring action (¶ [0026]), PNG media_image1.png 160 1100 media_image1.png Greyscale wherein the plurality of stator laminations (steel laminations) are axially stacked along a central axis of the stator (stator core 54) and form a stator lamination stack (¶ [0022]). Claims 10 and 13 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Asano et al. (JP 2002-101579 A). Regarding claim 10, Asano discloses a stator lamination (laminated stator core) for a stator (10) of a rotating electric machine (FIG. 1), comprising: a yoke region (16) with a radially inner edge (inner radial side of tooth tip 15) and a radially outer edge (11o); a plurality of first recesses (17, 34) arranged in an outer area of the yoke region (16) along the radially outer edge (11o); each first recess (17, 34) having a radially outer limit with a curvature aligned with the radially outer edge (11o; FIG. 1, 6); and webs (see annotation below) formed between each first recesses (17, 34) and the radially outer edge (11o), the webs are elastically deformable in radial direction for cooperating with a mounting surface of a stator housing (shrink-fitted into a shell)and provide a spring action (prevents vibration). PNG media_image3.png 502 492 media_image3.png Greyscale Regarding claim 13/10, Asano was discussed above in claim 10. Asano further discloses second recesses (34; radial inward) are provided in an outer area of the yoke region (16) radially inwardly of the first recesses (34; radial outward), wherein elastically deformable webs (see annotation above) are formed between the first recesses and the second recesses (FIG. 6). Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claim 15 is rejected under 35 U.S.C. 103 as being unpatentable over Tang et al. (US 2020/0144874 A1) in view of Horizumi et al. (US 2013/0342065 A1). Regarding claim 16/14, Tang was discussed above in claim 14. Tang does not disclose a stator lamination is arranged inside of the stator lamination stack at an offset in circumferential direction relative to an axially adjacent stator lamination, without being arranged in register with one another. Horizumi discloses a stator lamination (11) is arranged inside of the stator lamination stack (11-16) at an offset in circumferential direction relative to an axially adjacent stator lamination (12-16), without being arranged in register with one another (¶ [0002]). It would have been obvious to one of ordinary skill in the art before the effective filing of the claimed invention to have modified Tang in view of Horizumi to disclose a stator lamination is arranged inside of the stator lamination stack at an offset in circumferential direction relative to an axially adjacent stator lamination, without being arranged in register with one another, for the advantages of reducing cogging torque (¶ [0002]). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to MINKI CHANG whose telephone number is (571)270-0521. The examiner can normally be reached 9:00 AM - 5:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Seye Iwarere can be reached at (571) 270-5112. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /MINKI CHANG/ Examiner, Art Unit 2834
Read full office action

Prosecution Timeline

Dec 20, 2024
Application Filed
Jul 07, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
72%
Grant Probability
82%
With Interview (+10.2%)
2y 9m (~1y 2m remaining)
Median Time to Grant
Low
PTA Risk
Based on 399 resolved cases by this examiner. Grant probability derived from career allowance rate.

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