Prosecution Insights
Last updated: August 17, 2026
Application No. 19/050,663

CORROSION RESISTANCE TEST METHOD AND CORROSION RESISTANCE TEST APPARATUS

Non-Final OA §103
Filed
Feb 11, 2025
Priority
Mar 28, 2024 — JP 2024-053907
Examiner
VELEZ, ROBERTO
Art Unit
Tech Center
Assignee
MAZDA MOTOR Corporation
OA Round
1 (Non-Final)
67%
Grant Probability
Favorable
1-2
OA Rounds
1y 2m
Est. Remaining
88%
With Interview

Examiner Intelligence

Grants 67% — above average
67%
Career Allowance Rate
181 granted / 269 resolved
+7.3% vs TC avg
Strong +21% interview lift
Without
With
+20.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 9m
Avg Prosecution
31 currently pending
Career history
296
Total Applications
across all art units

Statute-Specific Performance

§101
2.6%
-37.4% vs TC avg
§103
52.4%
+12.4% vs TC avg
§102
28.5%
-11.5% vs TC avg
§112
13.5%
-26.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 269 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Priority Receipt is acknowledged of certified copies of papers required by 37 CFR 1.55. Information Disclosure Statement The information disclosure statements (IDS) submitted on 02/11/2025 and 07/10/2025 are in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statements are being considered by the examiner. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The text of those sections of Title 35, U.S. Code not included in this action can be found in a prior Office action. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claims 1-2, 4-5 and 8-11 are rejected under 35 U.S.C. 103 as being unpatentable over ASADA et al (US PGPUB 2021/0396648) in view of ASADA et al. (JP 2020118468A). Regarding claim 1, ASADA et al. teaches a corrosion resistance test method for a coated metal material (1) including a metal base (2) and a surface treatment film (4) provided on the metal base (as disclosed in para. 0072), the method comprising: a preparation step of arranging one or two containers (30) holding a water-containing material (6) such that the water-containing material is in contact with the surface treatment film (4) at a test target portion of the coated metal material (1) (as disclosed in para. 0089) and one electrode (12) in contact with the water-containing material (6) in the one container (30) (as disclosed in para. 0125) or two electrodes in contact with the respective water-containing materials in the two containers, and electrically connecting, through an external circuit (7), the electrode (12) and the metal base (2) to each other (as disclosed in para. 0130) or the two electrodes to each other; a current supply step of applying a constant current or a constant voltage (as disclosed in para. 0190), with a current supplier (8) provided on the external circuit (7) (as shown in fig. 1-2), between the electrode (12) serving as an anode and the metal base (2) serving as a cathode (as disclosed in para. 0170) or between one of the two electrodes serving as an anode and the other one of the two electrodes serving as a cathode to cause corrosion of the coated metal material to progress; and a calculation step (steps S5, S10 and S11, as shown in fig. 4 and disclosed in para. 0290-0292) of calculating a progress degree of the corrosion based on at least one of a temporal change in a current value (as disclosed in para. 0257-0259), a temporal change in a voltage value, or a temporal change in a resistance value, where each temporal change occurs between the electrode (12) and the metal base (2) (as disclosed in para. 0148 and 0258) or between the one of and the other one of the two electrodes when the constant current or the constant voltage is applied in the current supply step (step S9, as shown in fig. 4). ASADA et al. fails to specifically teach a current supply step of applying a DC constant current or a DC constant voltage. However, ASADA et al. teaches a current supply step of applying a DC constant current (8) or a DC constant voltage (as shown in fig. 1). It would have been obvious, before the effective filing date of the claimed invention, to one of ordinary skill in the art to combine and have the current supply step of applying a DC constant current or a DC constant voltage as taught by ASADA et al. with the invention of ASADA et al. in order to energize the sample and promote changes to be inspected. Regarding claim 2, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 1, in addition, ASADA et al. teaches wherein in the calculation step (steps S5, S10 and S11, as shown in fig. 4 and disclosed in para. 0290-0292), the progress degree of corrosion is calculated based on at least one of a fluctuation range of unevenness in a waveform along the temporal change (as shown in fig. 6-7); a difference between values at any two points along the temporal change; and an integrated value from a start of current supply to an end of current supply along the temporal change. Regarding claim 4, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 1, in addition, ASADA et al. teaches wherein the coated metal material (1) has, at the test target portion, one or two damaged portions (5) reaching the metal base (2) through the surface treatment film (4) (as shown in fig. 2 and disclosed in para. 0073), and the one or two containers (30) are disposed such that the water-containing material (6) is in contact with the one damaged portion or the two damaged portions (5) (as disclosed in para. 0075). Regarding claim 5, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 2, in addition, ASADA et al. teaches wherein the coated metal material (1) has, at the test target portion, one or two damaged portions (5) reaching the metal base (2) through the surface treatment film (4) (as shown in fig. 2 and disclosed in para. 0073), and the one or two containers (30) are disposed such that the water-containing material (6) is in contact with the one damaged portion or the two damaged portions (5) (as disclosed in para. 0075). Regarding claim 8, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 1, in addition, ASADA et al. teaches wherein the surface treatment film (4) is a resin coating film (as disclosed in para. 0072). Regarding claim 9, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 2, in addition, ASADA et al. teaches wherein the surface treatment film (4) is a resin coating film (as disclosed in para. 0072). Regarding claim 10, ASADA et al. teaches a corrosion resistance test apparatus for a coated metal material (1) including a metal base (2) and a surface treatment film (4) provided on the metal base (as disclosed in para. 0072), the apparatus comprising: one or two containers (30) holding a water-containing material (6) such that the water-containing material is in contact with the surface treatment film (4) at a test target portion of the coated metal material (1) (as disclosed in para. 0089); one electrode (12) in contact with the water-containing material (6) in the one container (30) (as disclosed in para. 0125) or two electrodes in contact with the respective water-containing materials in the two containers; an external circuit (7) electrically connecting the electrode (12) and the metal base (2) to each other (as disclosed in para. 0130) or the two electrodes to each other; a current supplier (8) provided on the external circuit (7) to apply a constant current or a constant voltage between the electrode (12) serving as an anode and the metal base (2) serving as a cathode (as disclosed in para. 0170 and 0190) or between one of the two electrodes serving as an anode and the other one of the two electrodes serving as a cathode to cause corrosion of the coated metal material to progress; and a calculation unit (9) configured to calculate a progress degree of the corrosion based on at least one of a temporal change in a current value (as disclosed in para. 0257-0259), a temporal change in a voltage value, or a temporal change in a resistance value, where each temporal change occurs between the electrode (12) and the metal base (2) or between the one of and the other one of the two electrodes when the constant current or the constant voltage is applied (step S9, as shown in fig. 4 and disclosed 0290-0292). ASADA et al. fails to specifically teach a DC constant current or a DC constant voltage. However, ASADA et al. teaches a DC constant current (8) or a DC constant voltage (as shown in fig. 1). It would have been obvious, before the effective filing date of the claimed invention, to one of ordinary skill in the art to combine and have the DC constant current or the DC constant voltage as taught by ASADA et al. with the invention of ASADA et al. in order to energize the sample and promote changes to be inspected. Regarding claim 11, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 10, in addition, ASADA et al. teaches wherein the calculation unit (9) calculates (S5, S10 and S11, as shown in fig. 4 and disclosed in para. 0290-0292) the progress degree of corrosion based on at least one of a fluctuation range of unevenness in a waveform along the temporal change (as shown in fig. 6-7); a difference between values at any two points along the temporal change; and an integrated value from a start of current supply to an end of current supply along the temporal change. Claims 3, 6-7 and 12 are rejected under 35 U.S.C. 103 as being unpatentable over ASADA et al (US PGPUB 2021/0396648) and ASADA et al. (JP 2020118468A) as applied to claims 1-2, 4-5 and 11 above, and further in view of JP 6835279 B1. Regarding claim 3, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 2. The combination of ASADA et al. and ASADA et al. fails to specifically teach wherein in the current supply step, progress of the corrosion of the coated metal material appears as swelling of the surface treatment film, and in the calculation step, the progress degree of corrosion is calculated based on a correlation among at least one of the fluctuation range of unevenness, the difference between the values at the two points, or the integrated value; at least one of the fluctuation range of unevenness acquired in advance, the difference between the values at the two points acquired in advance, or the integrated value acquired in advance; and a size of swelling of the surface treatment film or a rate at which the swelling progresses. However, JP 6835279 B1 teaches wherein in the current supply step (S9), progress of the corrosion of the coated metal material appears as swelling of the surface treatment film (4) (as disclosed in the description), and in the calculation step, the progress degree of corrosion is calculated based on a correlation among at least one of the fluctuation range of unevenness, the difference between the values at the two points, or the integrated value; at least one of the fluctuation range of unevenness acquired in advance (step S5, as shown in fig. 4), the difference between the values at the two points acquired in advance, or the integrated value acquired in advance; and a size of swelling of the surface treatment film or a rate at which the swelling progresses (step S10, as shown in fig. 4). It would have been obvious, before the effective filing date of the claimed invention, to one of ordinary skill in the art to combine and have in the current supply step, progress of the corrosion of the coated metal material appears as swelling of the surface treatment film, and in the calculation step, the progress degree of corrosion is calculated based on a correlation among at least one of the fluctuation range of unevenness, the difference between the values at the two points, or the integrated value; at least one of the fluctuation range of unevenness acquired in advance, the difference between the values at the two points acquired in advance, or the integrated value acquired in advance; and a size of swelling of the surface treatment film or a rate at which the swelling progresses as taught by JP 6835279 B1 with the invention of the combination of ASADA et al. and ASADA et al. in order to improve the quantitativeness and reliability of the corrosion resistance test (JP 6835279 B1 description). Regarding claim 6, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 4. The combination of ASADA et al. and ASADA et al. fails to specifically teach wherein in the current supply step, progress of the corrosion of the coated metal material appears as swelling of the surface treatment film that occurs around the damaged portion, and the progress degree of corrosion is expressed by a size of swelling of the surface treatment film or a rate at which the swelling progresses. However, JP 6835279 B1 teaches wherein in the current supply step (S9), progress of the corrosion of the coated metal material appears as swelling of the surface treatment film (4) that occurs around the damaged portion (as disclosed in the description), and the progress degree of corrosion is expressed by a size of swelling of the surface treatment film (4) (step S10, as shown in fig. 4) or a rate at which the swelling progresses. It would have been obvious, before the effective filing date of the claimed invention, to one of ordinary skill in the art to combine and have in the current supply step, progress of the corrosion of the coated metal material appears as swelling of the surface treatment film that occurs around the damaged portion, and the progress degree of corrosion is expressed by a size of swelling of the surface treatment film or a rate at which the swelling progresses as taught by JP 6835279 B1 with the invention of the combination of ASADA et al. and ASADA et al. in order to improve the quantitativeness and reliability of the corrosion resistance test (JP 6835279 B1 description). Regarding claim 7, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 5. The combination of ASADA et al. and ASADA et al. fails to specifically teach wherein in the current supply step, progress of the corrosion of the coated metal material appears as swelling of the surface treatment film that occurs around the damaged portion, and the progress degree of corrosion is expressed by a size of swelling of the surface treatment film or a rate at which the swelling progresses. However, JP 6835279 B1 teaches wherein in the current supply step (S9), progress of the corrosion of the coated metal material appears as swelling of the surface treatment film (4) that occurs around the damaged portion (as disclosed in the description), and the progress degree of corrosion is expressed by a size of swelling of the surface treatment film (4) (step S10, as shown in fig. 4) or a rate at which the swelling progresses. It would have been obvious, before the effective filing date of the claimed invention, to one of ordinary skill in the art to combine and have in the current supply step, progress of the corrosion of the coated metal material appears as swelling of the surface treatment film that occurs around the damaged portion, and the progress degree of corrosion is expressed by a size of swelling of the surface treatment film or a rate at which the swelling progresses as taught by JP 6835279 B1 with the invention of the combination of ASADA et al. and ASADA et al. in order to improve the quantitativeness and reliability of the corrosion resistance test (JP 6835279 B1 description). Regarding claim 12, the combination of ASADA et al. and ASADA et al. teaches the limitations of claim 11. The combination of ASADA et al. and ASADA et al. fails to specifically teach wherein the progress of the corrosion of the coated metal material appears as swelling of the surface treatment film, and the calculation unit calculates the progress degree of corrosion based on a correlation among at least one of the fluctuation range of unevenness, the difference between the values at the two points, or the integrated value; at least one of the fluctuation range of unevenness acquired in advance, the difference between the values at the two points acquired in advance, or the integrated value acquired in advance; and a size of swelling of the surface treatment film or a rate at which the swelling progresses. However, JP 6835279 B1 teaches wherein the progress of the corrosion of the coated metal material (1) appears as swelling of the surface treatment film (4) (as disclosed in the description), and the calculation unit (91) calculates the progress degree of corrosion based on a correlation among at least one of the fluctuation range of unevenness, the difference between the values at the two points, or the integrated value; at least one of the fluctuation range of unevenness acquired in advance (step S5, as shown in fig. 4), the difference between the values at the two points acquired in advance, or the integrated value acquired in advance; and a size of swelling of the surface treatment film or a rate at which the swelling progresses (step S10, as shown in fig. 4). It would have been obvious, before the effective filing date of the claimed invention, to one of ordinary skill in the art to combine and have the progress of the corrosion of the coated metal material appear as swelling of the surface treatment film, and the calculation unit calculates the progress degree of corrosion based on a correlation among at least one of the fluctuation range of unevenness, the difference between the values at the two points, or the integrated value; at least one of the fluctuation range of unevenness acquired in advance, the difference between the values at the two points acquired in advance, or the integrated value acquired in advance; and a size of swelling of the surface treatment film or a rate at which the swelling progresses as taught by JP 6835279 B1 with the invention of the combination of ASADA et al. and ASADA et al. in order to improve the quantitativeness and reliability of the corrosion resistance test (JP 6835279 B1 description). Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ROBERTO VELEZ whose telephone number is (571)272-8597. The examiner can normally be reached Mon-Fri 5:30am-3:30pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Huy Phan can be reached at (571)272-7924. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ROBERTO VELEZ/Primary Examiner, Art Unit 2858
Read full office action

Prosecution Timeline

Feb 11, 2025
Application Filed
Aug 04, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12704534
SUPERCONDUCTING IMPEDANCE MATCHED PARAMETRIC AMPLIFIER
1y 11m to grant Granted Aug 11, 2026
Patent 12699137
DEFECT ANALYSIS OF ELECTRIC MOTORS USING REFERENCE FRAMES (DQZ COMPONENTS)
2y 3m to grant Granted Aug 04, 2026
Patent 12687575
CONTROLLED SWITCHING OF STRESS VOLTAGES IN LATERAL DMOS STRUCTURES
2y 7m to grant Granted Jul 21, 2026
Patent 12681053
INTEGRATED CIRCUIT PIN FOR REFERENCE VOLTAGE AND FAULT COMMUNICATION
2y 5m to grant Granted Jul 14, 2026
Patent 12681047
COMPOSITE PROBE, METHOD FOR ATTACHING PROBE, AND METHOD FOR MANUFACTURING PROBE CARD
2y 0m to grant Granted Jul 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

Strategy Recommendation AI-generated — please review before filing

Get a prosecution strategy drawn from examiner precedents, rejection analysis, and claim mapping.
Typically takes 5-10 seconds — AI-generated, attorney review required before filing

Prosecution Projections

1-2
Expected OA Rounds
67%
Grant Probability
88%
With Interview (+20.8%)
2y 9m (~1y 2m remaining)
Median Time to Grant
Low
PTA Risk
Based on 269 resolved cases by this examiner. Grant probability derived from career allowance rate.

Sign in with your work email

Enter your email to receive a magic link. No password needed.

Personal email addresses (Gmail, Yahoo, etc.) are not accepted.

Free tier: 3 strategy analyses per month