Prosecution Insights
Last updated: October 25, 2026
Application No. 19/150,066

A METHOD FOR MANUFACTURING A COMPOSITE STRUCTURE USING RECYCLED FIBRE MATS

Non-Final OA §102§103
Filed
Jul 22, 2025
Priority
Jan 31, 2023 — DK PA202370054 +1 more
Examiner
NGUYEN, THUKHANH T
Art Unit
1743
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Vestas Wind Systems A/S
OA Round
1 (Non-Final)
75%
Grant Probability
Favorable
1-2
OA Rounds
1y 5m
Est. Remaining
85%
With Interview

Examiner Intelligence

Grants 75% — above average
75%
Career Allowance Rate
636 granted / 851 resolved
+9.7% vs TC avg
Moderate +11% lift
Without
With
+10.7%
Interview Lift
resolved cases with interview
Typical timeline
2y 8m
Avg Prosecution
30 currently pending
Career history
871
Total Applications
across all art units

Statute-Specific Performance

§101
0.3%
-39.7% vs TC avg
§103
51.0%
+11.0% vs TC avg
§102
30.2%
-9.8% vs TC avg
§112
11.4%
-28.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 851 resolved cases

Office Action

§102 §103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale, or otherwise available to the public before the effective filing date of the claimed invention. Claims 1, 7-8 and 12 are rejected under 35 U.S.C. 102(a)(1) as being anticipated by Barcelo et al. (2023/0024567). Regarding claims 1 and 8, Barcelo et al. discloses a method for manufacturing panels, comprising the steps of: Providing a dry fiber mat made of recycled dry fibers [0021]-[0022]; Arranging at least two dry fiber mats and a panel core on a mold [0104]; Confining the mold in a gas-tight space by arranging a vacuum sheet over the mold [0104]l Infusing the fiber mats with resin [0105]; Curing the fiber mats and the resin under vacuum [0105]. Regarding claim 7, wherein the recycle fiber comprises reimpregnated CFRP – carbon fiber reinforced polymer or GFRP – glass fiber reinforced polymer, [0005], [0022], [0123]. Regarding claim 12, wherein the forming panels can be flat – see abstract – which inherently by using a flat mold. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 2-6, 9-11 and 13 are rejected under 35 U.S.C. 103 as being unpatentable over Barcelo et al. (2023/0024567) as applied to claims 1, 7-8 and 12 above, and further in view of Zhang et al. (2020/0223161). Regarding claims 2-3, Zhang et al. discloses a method for forming wind turbine blade components, comprising a drying mechanism 24 that is configured to dry the fiber strands 26 as the fiber strands 26 are unwound from the respective spools, 23a-c. It would have been obvious to one of ordinary skill in the art to provide Zhang et al. with fibers spools for better storage and/or transportation of the fiber materials prior to and at the molding site. Regarding claims 4-7, and 9-11 and 13, Zhang et al. further discloses that the fiber can randomly or arranged be oriented to form a web or a mesh having a thickness and/or density that depends on the speed of the moving belt, [0071], [0075]. It would have been obvious to one of ordinary skill in the art to arrange fiber materials in Barcelo et al. in a predetermined orientation, size and shape as taught by Zhang et al. depending on the use, size and shape of the desired forming product. Any inquiry concerning this communication or earlier communications from the examiner should be directed to Thu-Khanh T. Nguyen whose telephone number is (571)272-1136. The examiner can normally be reached 7:30-4:30. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Galen Hauth can be reached at 571-270-5516. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /Thu Khanh T. Nguyen/Primary Examiner, Art Unit 1743
Read full office action

Prosecution Timeline

Jul 22, 2025
Application Filed
Sep 30, 2026
Non-Final Rejection mailed — §102, §103 (current)

Precedent Cases

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
75%
Grant Probability
85%
With Interview (+10.7%)
2y 8m (~1y 5m remaining)
Median Time to Grant
Low
PTA Risk
Based on 851 resolved cases by this examiner. Grant probability derived from career allowance rate.

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