Prosecution Insights
Last updated: October 02, 2026
Application No. 19/370,593

ADDITIVE MANUFACTURED INTEGRAL FASTENING SYSTEM FOR MISSION ADAPTABLE UNMANNED AERIAL VEHICLES

Non-Final OA §103§DP
Filed
Oct 27, 2025
Priority
Mar 13, 2024 — provisional 63/564,964 +1 more
Examiner
BONNETTE, RODNEY ANDREW
Art Unit
3647
Tech Center
3600 — Transportation & Electronic Commerce
Assignee
Firestorm Labs Inc.
OA Round
1 (Non-Final)
90%
Grant Probability
Favorable
1-2
OA Rounds
1y 2m
Est. Remaining
97%
With Interview

Examiner Intelligence

Grants 90% — above average
90%
Career Allowance Rate
906 granted / 1001 resolved
+38.5% vs TC avg
Moderate +6% lift
Without
With
+6.4%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 1m
Avg Prosecution
13 currently pending
Career history
1019
Total Applications
across all art units

Statute-Specific Performance

§101
2.3%
-37.7% vs TC avg
§103
34.9%
-5.1% vs TC avg
§102
29.6%
-10.4% vs TC avg
§112
23.0%
-17.0% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1001 resolved cases

Office Action

§103 §DP
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Drawings The drawings are objected to as failing to comply with 37 CFR 1.84(p)(5) because they include the following reference character(s) not mentioned in the description: reference # 211S2 & 211S3 in figure 2, are not mentioned in the specification and should be in paragraphs 0033-0034 of the specification. Corrected drawing sheets in compliance with 37 CFR 1.121(d), or amendment to the specification to add the reference character(s) in the description in compliance with 37 CFR 1.121(b) are required in reply to the Office action to avoid abandonment of the application. Any amended replacement drawing sheet should include all of the figures appearing on the immediate prior version of the sheet, even if only one figure is being amended. Each drawing sheet submitted after the filing date of an application must be labeled in the top margin as either “Replacement Sheet” or “New Sheet” pursuant to 37 CFR 1.121(d). If the changes are not accepted by the examiner, the applicant will be notified and informed of any required corrective action in the next Office action. The objection to the drawings will not be held in abeyance. Specification The lengthy specification has not been checked to the extent necessary to determine the presence of all possible minor errors. Applicant’s cooperation is requested in correcting any errors of which applicant may become aware in the specification. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. The factual inquiries for establishing a background for determining obviousness under 35 U.S.C. 103 are summarized as follows: 1. Determining the scope and contents of the prior art. 2. Ascertaining the differences between the prior art and the claims at issue. 3. Resolving the level of ordinary skill in the pertinent art. 4. Considering objective evidence present in the application indicating obviousness or nonobviousness. Claim(s) 1, 4-9, 12-15, & 17, & 18 is/are rejected under 35 U.S.C. 103 as being unpatentable over Gundlach et al. (US Patent No. 11,597,490 B1) in view of Camacho (US Patent No. 7,165,772 B1). Regarding claim 1 Gundlach teaches an integral fastening system (See column 1, lines 5-20, column 2, lines 41-42 & figures 1-5 & 9-12) for a mission-adaptable aerial vehicle, (See figures 1 & 15, ref # 10) comprising: a first airframe section (See figures 2-5 & 9-12, ref # 32 or 34) having a first end region and a second end region on an opposing side with respect to the first end region; (See figures 2-5 & 9-12) a second airframe section (See figures 2-5 & 9-12, ref # 32 or 34) having a first end region and a second end region on an opposing side with respect to the first end region; (See figures 2-5 & 9-12) and a bayonet mount system, (See figures 2-5 & 9-12) comprising: one or more passageways (See figures 2-5 & 9-12, ref # 80) produced on the first end region of the first airframe section, (See figures 2-5 & 9-12, ref # 32 or 34) and one or more protrusions (See figures 2-5 & 9-12, ref # 70) produced on the second end region of the second airframe section (See figures 2-5 & 9-12, ref # 32 or 34) configured to be connected to the first end region of the first airframe section, (See figures 2-5 & 9-12, ref # 32 or 34) such that, when the first and second airframe sections (See figures 2-5 & 9-12, ref # 32 & 34) are being assembled, the one or more protrusions (See figures 2-5 & 9-12, ref # 70) are first aligned with an entry region of the passageway (See figures 2-5 & 9-12, ref # 80) to be translated to securely connect the first and second airframe sections (See figures 2-5 & 9-12, ref # 32 or 34) together. (See figures 1 & 15) Gundlach does not teach one or more passageways produced on the first end region of the first airframe section to include a first channel and a second channel, and one or more protrusions produced on the second end region of the second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together. However, Camacho teaches a bayonet mount system, (See figures 1-8) comprising: one or more passageways (See figures 1-8, ref # 12) produced on the first end region (See figures 1-8, ref # 10) of the first section (See figures 1-8, ref # 1) to include a first channel (See figures 1-8, ref # 14) and a second channel, (See figures 1-8, ref # 13) and one or more protrusions (See figures 1-8, ref # 5) produced on the second end region (See figures 1-8, ref # 4) of the second section (See figures 1-8, ref # 1) configured to be connected to the first end region (See figures 1-8, ref # 10) of the first section, (See figures 1-8, ref # 1) such that, when the first and second sections (See figures 1-8, ref # 1) are being assembled, the one or more protrusions (See figures 1-8, ref # 5) are first aligned with an entry region of the first channel (See figures 1-8, ref # 14) to be translated and then aligned with the second channel (See figures 1-8, ref # 13) of the one or more passageways (See figures 1-8, ref # 12) to be rotated to securely connect the first and second sections (See figures 1-8, ref # 1) together. (See column 4, lines 52-67, column 5, lines 1-11 & figures 1-8) Therefore it would have been obvious to one of ordinary skill in the art at the effective filing date of the claimed invention to have a bayonet mount system, comprising: one or more passageways produced on the first end region of the first airframe section to include a first channel and a second channel, and one or more protrusions produced on the second end region of the second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together as taught by Camacho in the aircraft of Gundlach, so as to lock the sections together. (See abstract and column 1, lines 5-10) Regarding claims 4 & 12 Gundlach teaches wherein the one or more protrusions (See figures 2-5 & 9-12, ref # 70) and the one or more passageways (See figures 2-5 & 9-12, ref # 80) are integrally produced through an additive manufacturing technique (See column 1, lines 5-20 & column 3, lines 52-56) as part of the first airframe section (See figures 2-5 & 9-12, ref # 32 or 34) and the second airframe section. (See column 1, lines 5-20, column 3, lines 52-56 & figures 2-5 & 9-12, ref # 32 or 34) Regarding claims 5 & 13 Gundlach teaches wherein the additive manufacturing technique includes 3D printing. (See column 1, lines 5-20 & column 3, lines 52-56) Regarding claims 6 & 14 Gundlach teaches wherein the one or more protrusions (See figures 2-5 & 9-12, ref # 70) includes at least one of a lug, a pin, (See figures 2-5 & 9-12, ref # 70) a nub, or other projection component. (See figures 2-5 & 9-12, ref # 70) Regarding claims 7 & 15 Gundlach teaches wherein the one or more passageways (See figures 2-5 & 9-12, ref # 80) includes an open volume in a wall structure of an airframe structure (See figures 2-5 & 9-12, ref # 32 or 34) that forms a slot, a channel, (See figures 2-5 & 9-12, ref # 80) or other cavity. (See figures 2-5 & 9-12, ref # 80) Regarding claim 8 Gundlach teaches wherein the first and second airframe sections (See figures 2-5 & 9-12, ref # 32 & 34) are configured to be tightly and securely (See figures 1 & 15) connected based on physical and material properties of structures comprising the one or more protrusions (See figures 2-5 & 9-12, ref # 70) and the one or more passageways (See figures 2-5 & 9-12, ref # 80) through at least one of tight tolerances, fillets, smooth surfaces, or surface draft angles. (See column 3, lines 19-35 & 49-56, column 4, lines 65-67, column 5, lines 1-10 & figures 2-5 & 9-12) Regarding claim 9 Gundlach teaches a mission-adaptable aerial vehicle, (See figures 1 & 15, ref # 10) comprising: a fuselage assembly, (See figure 1, ref # 26) wherein the fuselage assembly (See figure 1, ref # 26) comprises one or more fuselage sections; (See figure 1, ref # 34) a wing assembly (See figure 1, ref # 24) reversibly attachable to the fuselage assembly, (See figure 1, ref # 26) wherein the wing assembly (See figure 1, ref # 24) comprises at least one wing section; (See figure 1, ref # 32) a nose cone assembly (See figure 1) reversibly attachable to the fuselage assembly, (See figure 1, ref # 26) wherein the nose cone assembly (See figure 1) comprises at least one nose cone section; (See figure 1) and a tail assembly (See figure 1) reversibly attachable to the fuselage assembly, (See figure 1, ref # 26) wherein the tail assembly (See figure 1) comprises at least one tail section, (See figure 1) wherein at least one of the fuselage assembly, (See figure 1, ref # 26) the wing assembly, (See figure 1, ref # 24) the nose cone assembly, (See figure 1) or the tail assembly (See figure 1) includes a bayonet mount system, (See figures 2-5 & 9-12) wherein the bayonet mount system (See figures 2-5 & 9-12) comprises: one or more passageways (See figures 2-5 & 9-12, ref # 80) produced on the first end region of the first airframe section, (See figures 2-5 & 9-12, ref # 32 or 34) and one or more protrusions (See figures 2-5 & 9-12, ref # 70) produced on the second end region of the second airframe section (See figures 2-5 & 9-12, ref # 32 or 34) configured to be connected to the first end region of the first airframe section, (See figures 2-5 & 9-12, ref # 32 or 34) such that, when the first and second airframe sections (See figures 2-5 & 9-12, ref # 32 & 34) are being assembled, the one or more protrusions (See figures 2-5 & 9-12, ref # 70) are first aligned with an entry region of the passageway (See figures 2-5 & 9-12, ref # 80) to be translated to securely connect the first and second airframe sections (See figures 2-5 & 9-12, ref # 32 or 34) together. (See figures 1 & 15) Gundlach does not teach one or more passageways produced on the first end region of the first airframe section to include a first channel and a second channel, and one or more protrusions produced on the second end region of the second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together. However, Camacho teaches a bayonet mount system, (See figures 1-8) comprising: one or more passageways (See figures 1-8, ref # 12) produced on the first end region (See figures 1-8, ref # 10) of the first section (See figures 1-8, ref # 1) to include a first channel (See figures 1-8, ref # 14) and a second channel, (See figures 1-8, ref # 13) and one or more protrusions (See figures 1-8, ref # 5) produced on the second end region (See figures 1-8, ref # 4) of the second section (See figures 1-8, ref # 1) configured to be connected to the first end region (See figures 1-8, ref # 10) of the first section, (See figures 1-8, ref # 1) such that, when the first and second sections (See figures 1-8, ref # 1) are being assembled, the one or more protrusions (See figures 1-8, ref # 5) are first aligned with an entry region of the first channel (See figures 1-8, ref # 14) to be translated and then aligned with the second channel (See figures 1-8, ref # 13) of the one or more passageways (See figures 1-8, ref # 12) to be rotated to securely connect the first and second sections (See figures 1-8, ref # 1) together. (See column 4, lines 52-67, column 5, lines 1-11 & figures 1-8) Therefore it would have been obvious to one of ordinary skill in the art at the effective filing date of the claimed invention to have a bayonet mount system, comprising: one or more passageways produced on the first end region of the first airframe section to include a first channel and a second channel, and one or more protrusions produced on the second end region of the second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together as taught by Camacho in the aircraft of Gundlach, so as to lock the sections together. (See abstract and column 1, lines 5-10) Regarding claim 17 The operation of the apparatus of claims 1 & 4 or 9 & 12 meets the limitation of the method of claim 17. Regarding claim 18 The operation of the apparatus of claim 5 or 13 meets the limitation of the method of claim 18. Claim(s) 16 is/are rejected under 35 U.S.C. 103 as being unpatentable over Gundlach et al. (US Patent No. 11,597,490 B1) in view of Camacho (US Patent No. 7,165,772 B1) as applied to claim 9 above, and further in view of Kunz et al. (Pub No. US 2021/0197965 A1). Regarding claim 16 A modified Gundlach is silent about further comprising: a propulsion unit at least partially contained in at least one of the tail assembly or the fuselage assembly and configured to drive flight of the mission-adaptable aerial vehicle; and an electronics unit comprising a wireless transceiver device and a data processing unit in communication with a control unit of or interfaced with the propulsion unit. However, Kunz teaches further comprising: a propulsion unit (See figures 2 & 3, ref # 122) at least partially contained in at least one of the tail assembly (See figures 2 & 3, ref # 108) or the fuselage assembly (See figures 2 & 3, ref # 104) and configured to drive flight of the mission-adaptable aerial vehicle; (See paragraphs 0045, 0079 & figures 2 & 3, ref # 100) and an electronics unit comprising a wireless transceiver device and a data processing unit in communication with a control unit of or interfaced with the propulsion unit. (See paragraphs 0079, 0104 & figures 2 & 3, ref # 122) Therefore it would have been obvious to one of ordinary skill in the art at the effective filing date of the claimed invention to have a propulsion unit at least partially contained in at least one of the tail assembly or the fuselage assembly and configured to drive flight of the mission-adaptable aerial vehicle; and an electronics unit comprising a wireless transceiver device and a data processing unit in communication with a control unit of or interfaced with the propulsion unit as taught by Kunz in the modified aircraft of Gundlach, so as to control the flight of the aerial vehicle. Claim(s) 19 is/are rejected under 35 U.S.C. 103 as being unpatentable over Gundlach et al. (US Patent No. 11,597,490 B1) in view of Camacho (US Patent No. 7,165,772 B1) as applied to claim 17 above, and further in view of Wiegman et al. (US Patent No. 11,590,854 B1). Regarding claim 19 Gundlach teaches wherein the additively manufacturing (See column 1, lines 5-20 & column 3, lines 52-56) the first airframe section (See figures 2-5 & 9-12, ref # 32 or 34) and the second airframe section (See figures 2-5 & 9-12, ref # 32 or 34) includes 3D printing (See column 1, lines 5-20 & column 3, lines 52-56) the first airframe section (See figures 2-5 & 9-12, ref # 32 or 34) and the second airframe section. (See figures 2-5 & 9-12, ref # 32 or 34) A modified Gundlach is silent about wherein the additively manufacturing includes injection molding. However, Wiegman teaches wherein the additively manufacturing (See column 11, lines 61-65 & figure 1) the first airframe section and the second airframe section includes injection molding (See column 11, lines 61-65 & figure 1; 3D printing or injection molding) the first airframe section and the second airframe section. (See column 11, lines 61-65 & figure 1) Therefore it would have been obvious to one of ordinary skill in the art at the effective filing date of the claimed invention to have an additively manufacturing of the first airframe section and the second airframe section includes injection molding the first airframe section and the second airframe section as taught by Wiegman in the modified aircraft of Gundlach, since 3D printing and injection molding are both well-known types of additive manufacturing. Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on nonstatutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a nonstatutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1-20 are rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1, 2, 6-11, 14, & 15-20 of U.S. Patent No. 12,486,017 B2. Although the claims at issue are not identical, they are not patentably distinct from each other because the claims in the Instant Application are broader and thus fully met. Regarding claim 1 Patent (017) teaches an integral fastening system for a mission-adaptable aerial vehicle, comprising: a first airframe section having a first end region and a second end region on an opposing side with respect to the first end region; a second airframe section having a first end region and a second end region on an opposing side with respect to the first end region; and a bayonet mount system, comprising: one or more passageways produced on the first end region of the first airframe section to include a first channel and second channel, and one or more protrusions produced on the second end region of the second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together. (See claim 1) Regarding claim 2 Patent (017) teaches wherein the bayonet mount system further includes a locking assembly comprising: one or more deflection tabs disposed at one or both of the first end region of the first airframe section and the second end region of the second airframe section; and a corresponding slot disposed at one or both of the second end region of the second airframe section and the first end region of the first airframe section. (See claim 1) Regarding claim 3 Patent (017) teaches wherein the one or more deflection tabs is structured to have a ramp angle protrusion height, a tab thickness, and a tab width and structured to include material properties including modulus of elasticity, elongation at break, and flexural modulus to render a ramp protrusion portion of the one or more deflection tabs as depressible when undergoing a contact force and returnable to its initial position when the contact force is removed. (See claim 2) Regarding claim 4 Patent (017) teaches wherein the one or more protrusions and the one or more passageways are integrally produced through an additive manufacturing technique as part of the first airframe section and the second airframe section. (See claim 6) Regarding claim 5 Patent (017) teaches wherein the additive manufacturing technique includes 3D printing. (See claim 19) Regarding claim 6 Patent (017) teaches wherein the one or more protrusions includes at least one of a lug, a pin, a nub, or other projection component. (See claim 7) Regarding claim 7 Patent (017) teaches wherein the one or more passageways includes an open volume in a wall structure of an airframe structure that forms a slot, a channel, or other cavity. (See claim 8) Regarding claim 8 Patent (017) teaches wherein the first and second airframe sections are configured to be tightly and securely connected based on physical and material properties of structures comprising the one or more protrusions and the one or more passageways through at least one of tight tolerances, fillets, smooth surfaces, or surface draft angles. (See claim 9) Regarding claim 9 Patent (017) teaches a mission-adaptable aerial vehicle, comprising: a fuselage assembly, wherein the fuselage assembly comprises one or more fuselage sections; a wing assembly reversibly attachable to the fuselage assembly, wherein the wing assembly comprises at least one wing section; a nose cone assembly reversibly attachable to the fuselage assembly, wherein the nose cone assembly comprises at least one nose cone section; and a tail assembly reversibly attachable to the fuselage assembly, wherein the tail assembly comprises at least one tail section, wherein at least one of the fuselage assembly, the wing assembly, the nose cone assembly, or the tail assembly includes a bayonet mount system, wherein the bayonet mount system comprises: one or more passageways produced on a first end region of a first airframe section to include a first channel and second channel, and one or more protrusions produced on a second end region of a second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together. (See claim 10) Regarding claim 10 Patent (017) teaches wherein the bayonet mount system further includes a locking assembly comprising: one or more deflection tabs disposed at one or both of the first end region of the first airframe section and the second end region of the second airframe section; and a one or more slots disposed at one or both of the second end region of the second airframe section and the first end region of the first airframe section. (See claim 10) Regarding claim 11 Patent (017) teaches wherein the one or more deflection tabs is structured to have a ramp angle protrusion height, a tab thickness, and a tab width and structured to include material properties including modulus of elasticity, elongation at break, and flexural modulus to render a ramp protrusion portion of the one or more deflection tabs as depressible when undergoing a contact force and returnable to its initial position when the contact force is removed. (See claim 11) Regarding claim 12 Patent (017) teaches wherein the one or more protrusions and the one or more passageways are integrally produced through an additive manufacturing technique as part of the first airframe section and the second airframe section. (See claim 14) Regarding claim 13 Patent (017) teaches wherein the additive manufacturing technique includes 3D printing. (See claim 19) Regarding claim 14 Patent (017) teaches wherein the one or more protrusions includes at least one of a lug, a pin, a nub, or other projection component. (See claim 15) Regarding claim 15 Patent (017) teaches wherein the one or more passageways includes an open volume in a wall structure of an airframe structure that forms a slot, a channel, or other cavity. (See claim 16) Regarding claim 16 Patent (017) teaches further comprising: a propulsion unit at least partially contained in at least one of the tail assembly or the fuselage assembly and configured to drive flight of the mission-adaptable aerial vehicle; and an electronics unit comprising a wireless transceiver device and a data processing unit in communication with a control unit of or interfaced with the propulsion unit. (See claim 17) Regarding claim 17 Patent (017) teaches a method of manufacturing interconnecting airframe structures for a mission-adaptable aerial vehicle, comprising: additively manufacturing a first airframe section to include one or more passageways on the first airframe section, wherein the one or more passageways comprises a first channel and second channel; and additively manufacturing a second airframe section to include one or more protrusions on the second airframe section, wherein the one or more protrusions are able to initially be aligned with an entry region of the first channel and translated into the first channel, and then be aligned with the second channel and rotated in the second channel, so as to securely connect the first airframe section and the second airframe section together, wherein the first airframe section and the second airframe section each includes one section of a fuselage assembly, a wing assembly, a nose cone assembly, or a tail assembly of an aerial vehicle. (See claim 18) Regarding claim 18 Patent (017) teaches wherein the additively manufacturing the first airframe section and the second airframe section includes 3D-printing the first airframe section and the second airframe section. (See claim 19) Regarding claim 19 Patent (017) teaches wherein the additively manufacturing the first airframe section and the second airframe section includes injection molding the first airframe section and the second airframe section. (See claim 20) Regarding claim 20 Patent (017) teaches wherein the additively manufactured first airframe section and the additively manufactured second airframe section includes a locking assembly that comprises: one or more deflection tabs disposed at one or both of a first end region of the first airframe section and a second end region of the second airframe section; and a corresponding slot disposed at one or both of the second end region of the second airframe section and the first end region of the first airframe section. (See claim 18) Claims 1, 4-7, 9, 12-15, & 17-19 are rejected on the ground of nonstatutory double patenting as being unpatentable over claims 1, 3, 5, & 9 of U.S. Patent No. 11,981,460 B2. Although the claims at issue are not identical, they are not patentably distinct from each other because the claims in the Instant Application are broader and thus fully met. Regarding claim 1 Patent (460) teaches an integral fastening system for a mission-adaptable aerial vehicle, comprising: a first airframe section having a first end region and a second end region on an opposing side with respect to the first end region; a second airframe section having a first end region and a second end region on an opposing side with respect to the first end region; and a bayonet mount system, comprising: one or more passageways produced on the first end region of the first airframe section to include a first channel and second channel, and one or more protrusions produced on the second end region of the second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together. (See claim 1) Regarding claim 4 Patent (460) teaches wherein the one or more protrusions and the one or more passageways are integrally produced through an additive manufacturing technique as part of the first airframe section and the second airframe section. (See claim 9) Regarding claim 5 Patent (460) teaches wherein the additive manufacturing technique includes 3D printing. (See claim 9) Regarding claim 6 Patent (460) teaches wherein the one or more protrusions includes at least one of a lug, a pin, a nub, or other projection component. (See claim 1) Regarding claim 7 Patent (460) teaches wherein the one or more passageways includes an open volume in a wall structure of an airframe structure that forms a slot, a channel, or other cavity. (See claim 3 or 5) Regarding claim 9 Patent (460) teaches a mission-adaptable aerial vehicle, comprising: a fuselage assembly, wherein the fuselage assembly comprises one or more fuselage sections; a wing assembly reversibly attachable to the fuselage assembly, wherein the wing assembly comprises at least one wing section; a nose cone assembly reversibly attachable to the fuselage assembly, wherein the nose cone assembly comprises at least one nose cone section; and a tail assembly reversibly attachable to the fuselage assembly, wherein the tail assembly comprises at least one tail section, wherein at least one of the fuselage assembly, the wing assembly, the nose cone assembly, or the tail assembly includes a bayonet mount system, wherein the bayonet mount system comprises: one or more passageways produced on a first end region of a first airframe section to include a first channel and second channel, and one or more protrusions produced on a second end region of a second airframe section configured to be connected to the first end region of the first airframe section, such that, when the first and second airframe sections are being assembled, the one or more protrusions are first aligned with an entry region of the first channel to be translated and then aligned with the second channel of the one or more passageways to be rotated to securely connect the first and second airframe sections together. (See claim 1) Regarding claim 12 Patent (460) teaches wherein the one or more protrusions and the one or more passageways are integrally produced through an additive manufacturing technique as part of the first airframe section and the second airframe section. (See claim 9) Regarding claim 13 Patent (460) teaches wherein the additive manufacturing technique includes 3D printing. (See claim 9) Regarding claim 14 Patent (460) teaches wherein the one or more protrusions includes at least one of a lug, a pin, a nub, or other projection component. (See claim 1) Regarding claim 15 Patent (460) teaches wherein the one or more passageways includes an open volume in a wall structure of an airframe structure that forms a slot, a channel, or other cavity. (See claim 3 or 5) Regarding claim 17 Patent (460) teaches a method of manufacturing interconnecting airframe structures for a mission-adaptable aerial vehicle, comprising: additively manufacturing a first airframe section to include one or more passageways on the first airframe section, wherein the one or more passageways comprises a first channel and second channel; and additively manufacturing a second airframe section to include one or more protrusions on the second airframe section, wherein the one or more protrusions are able to initially be aligned with an entry region of the first channel and translated into the first channel, and then be aligned with the second channel and rotated in the second channel, so as to securely connect the first airframe section and the second airframe section together, wherein the first airframe section and the second airframe section each includes one section of a fuselage assembly, a wing assembly, a nose cone assembly, or a tail assembly of an aerial vehicle. (See claims 1 & 9; the operation of the apparatus meets the limitations of the method) Regarding claim 18 Patent (460) teaches wherein the additively manufacturing the first airframe section and the second airframe section includes 3D-printing the first airframe section and the second airframe section. (See claim 9) Regarding claim 19 Patent (460) teaches wherein the additively manufacturing the first airframe section and the second airframe section includes injection molding the first airframe section and the second airframe section. (See claim 9) Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to RODNEY ANDREW BONNETTE whose telephone number is (571)270-7556. The examiner can normally be reached M-Th 6:30 am - 5:00 pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Kimberly Berona can be reached at 571-272-6909. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /RODNEY A BONNETTE/Primary Examiner, Art Unit 3647
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Prosecution Timeline

Oct 27, 2025
Application Filed
Jul 27, 2026
Non-Final Rejection mailed — §103, §DP (current)

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Prosecution Projections

1-2
Expected OA Rounds
90%
Grant Probability
97%
With Interview (+6.4%)
2y 1m (~1y 2m remaining)
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