Prosecution Insights
Last updated: August 18, 2026
Application No. 16/870,704

PHOTORESIST UNDER-LAYER AND METHOD OF FORMING PHOTORESIST PATTERN

Non-Final OA §103
Filed
May 08, 2020
Examiner
CHAMPION, RICHARD DAVID
Art Unit
1737
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Taiwan Semiconductor Manufacturing Company, Ltd.
OA Round
7 (Non-Final)
45%
Grant Probability
Moderate
7-8
OA Rounds
0m
Est. Remaining
55%
With Interview

Examiner Intelligence

Grants 45% of resolved cases
45%
Career Allowance Rate
56 granted / 125 resolved
-20.2% vs TC avg
Moderate +10% lift
Without
With
+9.9%
Interview Lift
resolved cases with interview
Typical timeline
3y 10m
Avg Prosecution
34 currently pending
Career history
172
Total Applications
across all art units

Statute-Specific Performance

§103
62.0%
+22.0% vs TC avg
§102
27.2%
-12.8% vs TC avg
§112
9.1%
-30.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 125 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Continued Examination Under 37 CFR 1.114 1. A request for continued examination under 37 CFR 1.114, including the fee set forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this application is eligible for continued examination under 37 CFR 1.114, and the fee set forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on 29 June 2026 has been entered. Response to Arguments 2. Applicant’s arguments, see page 10, line 14, filed 03 June 2026, with respect to the rejection of Claims 1, 3-8, and 10 under 35 U.S.C. 103 as being unpatentable over Zi et al. (United States Patent Publication US 2018/0040474 A1), hereinafter Zi; and in view of Nonaka et al. (United States Patent Publication No. US 2014/0335692 A1), hereinafter Nonaka; and further in view of Hatakeyama et al. (United States Patent Publication No. US 2008/0227037 A1), hereinafter Hatakeyama; and further in view of Angelopoulos et al. (United States Patent No. US 7,361,444 B1), hereinafter Angelopoulos; Claims 11-18 and 26 under 35 U.S.C. 103 as being unpatentable over Zi et al. (United States Patent Publication US 2018/0040474 A1), hereinafter Zi; in view of Nonaka et al. (United States Patent Publication No. US 2014/0335692 A1), hereinafter Nonaka; further in view of Hatakeyama et al. (United States Patent Publication No. US 2008/0227037 A1), hereinafter Hatakeyama; and further in view Angelopoulos et al. (United States Patent No. US 7,361,444 B1), hereinafter Angelopoulos; and Claims 21-22 and 25 under 35 U.S.C. 103 as being unpatentable over Zi et al. (United States Patent Publication US 2018/0040474 A1), hereinafter Zi; and further in view of Huang et al. (United States Patent Publication US 2009/0214959 A1), hereinafter Huang; and further in view of Hatakeyama et al. (United States Patent Publication No. US 2012/0202158 A1), hereinafter Hatakeyama 2; and further in view Angelopoulos et al. (United States Patent No. US 7,361,444 B1), hereinafter Angelopoulos; have been fully considered and are persuasive. Therefore, the rejection has been withdrawn. However, upon further consideration, a new ground(s) of rejection is made in view of Kim et al. (United States Patent Publication No. US 2002/0146642 A1), hereinafter Kim. Claim Rejections - 35 USC § 103 3. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: 4. A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. 5. Claims 1, 3-8, and 10 are rejected under 35 U.S.C. 103 as being unpatentable over Zi et al. (United States Patent Publication US 2018/0040474 A1), hereinafter Zi; in view of Nonaka et al. (United States Patent Publication No. US 2014/0335692 A1), hereinafter Nonaka; and further in view of Hatakeyama et al. (United States Patent Publication No. US 2008/0227037 A1), hereinafter Hatakeyama; and further in view of Kim et al. (United States Patent Publication No. US 2002/0146642 A1), hereinafter Kim. 6. Regarding Claims 1, 3-8, and 10, Zi teaches (Figs. 9 and 12, Paragraphs [0043-0045]) forming a photoresist under-layer, therein a material layer, comprising a photoresist under-layer composition over a semiconductor substrate, therein substrate. Zi teaches (Figs. 9 and 12, Paragraphs [0046-0047]) forming a photoresist layer comprising a photoresist composition over the photoresist under-layer. Zi teaches (Figs. 9 and 12, Paragraphs [0019-0021]) selectively exposing the photoresist layer to actinic radiation, therein exposure of EUV radiation through a mask. Zi teaches (Figs. 9 and 12, Paragraph [0069]) developing the photoresist layer to form a pattern in the photoresist layer. Zi teaches (Paragraph [0041]) wherein the photoresist under-layer composition comprises a solvent. Zi teaches (Paragraph [0043]) wherein the photoresist composition comprises a polymer. Zi teaches (Paragraph [0043]) wherein the photoresist composition comprises a photoactive compound, therein a photo acid generator. Zi teaches (Fig. 4, Paragraphs [0043 and 0057]) wherein the photoresist composition comprises a solvent. Zi teaches (Paragraphs [0046-0047]) wherein the photoresist composition comprises a metal-containing photoresist. Zi teaches (Figs. 9 and 12, Paragraph [0069]) wherein the portion of the photoresist selectively exposed to actinic radiation is removed during the developing. 7. Furthermore, Zi teaches (Paragraphs [0069-0087]) a second heating and a third heating of the structure formed. (See also [0086] Figs. 8 and 9 for multiple baking steps) However, Zi fails to explicitly teach a temperature and duration for the heatings. MPEP § 2144.05(II) states: "Generally, differences in concentration or temperature will not support the patentability of subject matter encompassed by the prior art unless there is evidence indicating such concentration or temperature is critical." Herein, the claim limitations limit to very broad temperatures ranges and broad durations and thus has not shown that the claimed ranges are of a critical nature. 8. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to have a second heating at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes; and a third heating at a temperature of 100 oC to 200 oC for 10 seconds to 10 minutes. Given that Zi teaches the heatings, the workable ranges of the temperatures and durations would have been discovered through routine optimization by a person having ordinary skill in the art. 9. Zi fails to explicitly teach a first heating of the photoresist under-layer before forming the photoresist layer at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes. 10. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography. Nonaka teaches (Paragraphs [0014-0015 and 0113]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography. Nonaka teaches (Paragraphs [0055 and 0059-0060]) a first heating of the photoresist under-layer before forming the photoresist layer at a temperature of 50 oC to 350 oC for 10 seconds to 5 minutes, which overlaps with the claimed heating at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes. Nonaka teaches (Paragraphs [0055 and 0059-0060]) the first heating of the photoresist under-layer before forming the photoresist layer crosslinks and hardens the photoresist under-layer 11. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Nonaka to comprise a first heating of the photoresist under-layer before forming the photoresist layer at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes. Doing so would result in a crosslinking and hardening of the photoresist under-layer, as recognized by Nonaka. 12. Zi fails to explicitly teach a thermal acid generator. Zi fails to explicitly teach a polymer having pendant acid-labile groups. Zi fails to explicitly teach the crosslinking groups are at least one of those shown in Claim 1 of the present application. Zi fails to explicitly teach the polymer having pendant acid-labile groups, the polymer having crosslinking groups, and the polymer in the photoresist composition are different polymers. Zi fails to explicitly teach one of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyacrylate or polymethylmethacrylate based polymer and another of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyhydroxystyrene based polymer. Zi fails to explicitly teach wherein the pendant acid-labile groups are 20 wt.% to 80 wt.% of the polymer having pendant acid-labile groups; wherein the crosslinking groups are 20 wt.% to 80 wt.% of the polymer having the crosslinking groups. Zi fails to explicitly teach a thermal acid generator selected from Claim 23 of the present application. 13. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography. Hatakeyama teaches (Paragraphs [0002 and 0010]) a photoresist layer, therein resist upper layer, over a photoresist under-layer, therein resist lower layer, over a substrate used in EUV, therein soft Xray, photolithography. Hatakeyama teaches (Paragraphs [0034-0064]) a polymer having pendant acid-labile groups, therein side groups pendant to the polymer backbone. Hatakeyama teaches (Paragraph [0059]) the crosslinking groups are at least one of those shown in Claim 1 of the present application. Hatakeyama teaches (Paragraph [0036]) wherein the pendant acid-labile groups are greater than 0 wt.% to less than or equal to 100 wt.%, which overlaps with the claimed range of 20 wt.% to 80 wt.%, of the polymer having pendant acid-labile groups. Hatakeyama teaches (Paragraph [0067]) the polymer having pendant acid-labile groups, the polymer having crosslinking groups, and the polymer in the photoresist composition are different polymers. Hatakeyama teaches (Paragraphs [0192-0197 and 0246-0251]) one of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyacrylate or polymethylmethacrylate based polymer and another of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyhydroxystyrene based polymer. Hatakeyama teaches (Paragraph [0062]) wherein the crosslinking groups, therein repeating unit “b,” are greater than or equal to 0 wt.% to less than or equal to 80 wt.%, which overlaps with the claimed range of 20 wt.% to 80 wt.%, of the polymer having the crosslinking groups. Hatakeyama teaches (Paragraphs [0034]) said polymer has good adhesiveness with a photoresist layer, inhibits loss of thickness during etching and fast etching. 14. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Hatakeyama to comprise a polymer having pendant acid-labile groups; the crosslinking groups are at least one of those shown in Claim 1 of the present application; the polymer having pendant acid-labile groups, the polymer having crosslinking groups, and the polymer in the photoresist composition are different polymers; one of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyacrylate or polymethylmethacrylate based polymer and another of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyhydroxystyrene based polymer; wherein the pendant acid-labile groups are 20 wt.% to 80 wt.% of the polymer having pendant acid-labile groups; and wherein the crosslinking groups are 20 wt.% to 80 wt.% of the polymer having the crosslinking groups. Doing so would result in good adhesiveness with a photoresist layer, inhibits loss of thickness during etching and fast etching, as recognized by Hatakeyama. 15. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in ultraviolet photolithography. Kim teaches (Paragraphs [0010 and 0080-0082]) a photoresist, therein resist, layer over a photoresist under-layer, therein organic anti-reflective coating, over a substrate, therein a silicon wafer, used in ultraviolet photolithography. Kim teaches (Paragraph [0062]) a thermal acid generator, therein a PAG, wherein the thermal acid generator is the first compound listed in Claim 1 of the present application, therein N-hydroxysuccinimide nonaflate. Kim teaches (Paragraph [0010]) resist compositions comprising a thermal acid generator or PAG therein result in favorable thermal stability and wettability characteristics. 16. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Kim to comprise a thermal acid generator and the thermal acid generator selected from Claim 1 of the present application. Doing so would result in resist compositions with favorable thermal stability and wettability characteristics, as recognized by Kim. 17. Claims 11-18 and 26 are rejected under 35 U.S.C. 103 as being unpatentable over Zi et al. (United States Patent Publication US 2018/0040474 A1), hereinafter Zi; in view of Nonaka et al. (United States Patent Publication No. US 2014/0335692 A1), hereinafter Nonaka; further in view of Hatakeyama et al. (United States Patent Publication No. US 2008/0227037 A1), hereinafter Hatakeyama; and further in view of Hatakeyama et al. (United States Patent Publication No. US 2012/0202158 A1), hereinafter Hatakeyama 2; and further in view Kim et al. (United States Patent Publication No. US 2002/0146642 A1), hereinafter Kim. 18. Regarding Claims 11-18 and 26, Zi teaches (Figs. 9 and 12, Paragraphs [0043-0045]) forming a photoresist under-layer, therein a material layer, comprising a photoresist under-layer composition over a semiconductor substrate, therein substrate. Zi teaches (Figs. 9 and 12, Paragraphs [0046-0047]) forming a photoresist layer comprising a photoresist composition over the photoresist under-layer. Zi teaches (Figs. 9 and 12, Paragraphs [0019-0021]) selectively exposing the photoresist layer to actinic radiation, therein exposure of EUV radiation through a mask. Zi teaches (Figs. 9 and 12, Paragraph [0069]) developing the photoresist layer to form a pattern in the photoresist layer. Zi teaches (Paragraph [0054]) wherein the photoresist under-layer composition comprises an alcohol or a polymer having crosslinking groups. Zi teaches (Paragraph [0041]) wherein the photoresist under-layer composition comprises a solvent. Zi teaches (Paragraph [0043]) wherein the photoresist composition comprises a polymer. Zi teaches (Paragraph [0043]) wherein the photoresist composition comprises a photoactive compound, therein a photo acid generator. Zi teaches (Fig. 4, Paragraphs [0043 and 0057]) wherein the photoresist composition comprises a solvent. Zi teaches (Figs. 9 and 12, Paragraph [0069]) wherein the portion of the photoresist selectively exposed to actinic radiation is removed during the developing. 19. Furthermore, Zi teaches (Paragraphs [0069-0087]) a second heating and a third heating of the structure formed. (See also Paragraph[0086] and Figs. 8 and 9 for multiple baking steps) However, Zi fails to explicitly teach a temperature and duration for the heatings. MPEP § 2144.05(II) states: "Generally, differences in concentration or temperature will not support the patentability of subject matter encompassed by the prior art unless there is evidence indicating such concentration or temperature is critical." Herein, the claim limitations limit to very broad temperatures ranges and broad durations and thus has not shown that the claimed ranges are of a critical nature. 20. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to have a second heating at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes; and a third heating at a temperature of 100 oC to 200 oC for 10 seconds to 10 minutes. Given that Zi teaches the heatings, the workable ranges of the temperatures and durations would have been discovered through routine optimization by a person having ordinary skill in the art. 21. Zi fails to explicitly teach a first heating of the photoresist under-layer before forming the photoresist layer at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes. 22. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography. Nonaka teaches (Paragraphs [0014-0015 and 0113]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography. Nonaka teaches (Paragraphs [0055 and 0059-0060]) a first heating of the photoresist under-layer before forming the photoresist layer at a temperature of 50 oC to 350 oC for 10 seconds to 5 minutes, which overlaps with the claimed heating at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes. Nonaka teaches (Paragraphs [0055 and 0059-0060]) the first heating of the photoresist under-layer before forming the photoresist layer crosslinks and hardens the photoresist under-layer 23. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Nonaka to comprise a first heating of the photoresist under-layer before forming the photoresist layer at a temperature of 40 oC to 140 oC for 10 seconds to 5 minutes. Doing so would result in a crosslinking and hardening of the photoresist under-layer, as recognized by Nonaka. 24. Zi fails to explicitly teach a photobase generator. Zi fails to explicitly teach a thermal acid generator. Zi fails to explicitly teach a polymer having pendant acid-labile groups. Zi fails to explicitly teach the crosslinking groups are at least one of those shown in Claim 1 of the present application. Zi fails to explicitly teach wherein the pendant acid-labile groups are 20 wt.% to 80 wt.% of the polymer having pendant acid-labile groups; wherein the crosslinking groups are 20 wt.% to 80 wt.% of the polymer having the crosslinking groups. Zi fails to explicitly teach a thermal acid generator selected from Claim 23 of the present application. 25. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography. Hatakeyama teaches (Paragraphs [0002 and 0010]) a photoresist layer, therein resist upper layer, over a photoresist under-layer, therein resist lower layer, over a substrate used in EUV, therein soft Xray, photolithography. Hatakeyama teaches (Paragraphs [0034-0064]) a polymer having pendant acid-labile groups, therein side groups pendant to the polymer backbone. Hatakeyama teaches (Paragraph [0059]) the crosslinking groups are at least one of those shown in Claim 1 of the present application. Hatakeyama teaches (Paragraph [0036]) wherein the pendant acid-labile groups are greater than 0 wt.% to less than or equal to 100 wt.%, which overlaps with the claimed range of 20 wt.% to 80 wt.%, of the polymer having pendant acid-labile groups. Hatakeyama teaches (Paragraph [0067]) the polymer having pendant acid-labile groups, the polymer having crosslinking groups, and the polymer in the photoresist composition are different polymers. Hatakeyama teaches (Paragraphs [0192-0197 and 0246-0251]) one of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyacrylate or polymethylmethacrylate based polymer and another of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyhydroxystyrene based polymer. Hatakeyama teaches (Paragraph [0062]) wherein the crosslinking groups, therein repeating unit “b,” are greater than or equal to 0 wt.% to less than or equal to 80 wt.%, which overlaps with the claimed range of 20 wt.% to 80 wt.%, of the polymer having the crosslinking groups. Hatakeyama teaches (Paragraphs [0034]) said polymer has good adhesiveness with a photoresist layer, inhibits loss of thickness during etching and fast etching. 26. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Hatakeyama to comprise a polymer having pendant acid-labile groups; the crosslinking groups are at least one of those shown in Claim 1 of the present application; the polymer having pendant acid-labile groups, the polymer having crosslinking groups, and the polymer in the photoresist composition are different polymers; one of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyacrylate or polymethylmethacrylate based polymer and another of the polymer having pendant acid-labile groups or polymer having crosslinking groups is a polyhydroxystyrene based polymer; wherein the pendant acid-labile groups are 20 wt.% to 80 wt.% of the polymer having pendant acid-labile groups; and wherein the crosslinking groups are 20 wt.% to 80 wt.% of the polymer having the crosslinking groups. Doing so would result in good adhesiveness with a photoresist layer, inhibits loss of thickness during etching and fast etching, as recognized by Hatakeyama. 27. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in ultraviolet photolithography. Kim teaches (Paragraphs [0010 and 0080-0082]) a photoresist, therein resist, layer over a photoresist under-layer, therein organic anti-reflective coating, over a substrate, therein a silicon wafer, used in ultraviolet photolithography. Kim teaches (Paragraph [0062]) a thermal acid generator, therein a PAG, wherein the thermal acid generator is the first compound listed in Claim 11 of the present application, therein N-hydroxysuccinimide nonaflate. Kim teaches (Paragraph [0010]) resist compositions comprising a thermal acid generator or PAG therein result in favorable thermal stability and wettability characteristics. 28. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Kim to comprise a thermal acid generator and the thermal acid generator selected from Claim 11 of the present application. Doing so would result in resist compositions with favorable thermal stability and wettability characteristics, as recognized by Kim. 29. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist layer over a photoresist under-layer over a substrate used in EUV photolithography Hatakeyama 2 teaches (Paragraphs [0005-0006 and 0201]) a photoresist, therein resist, layer over a photoresist under-layer, therein organic antireflective coating, over a substrate used in EUV photolithography. Hatakeyama 2 teaches (Paragraphs [0164-0166]) a photobase generator. Hatakeyama 2 teaches (Paragraph [0093]) the photobase generators taught therein allow for both positive- and negative-type photolithography. 30. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Hatakeyama 2 to further comprise a photobase generators. Doing so would allow for both positive- and negative-type photolithography, as recognized by Hatakeyama 2. 31. Claims 21-22 and 25 are rejected under 35 U.S.C. 103 as being unpatentable over Zi et al. (United States Patent Publication US 2018/0040474 A1), hereinafter Zi; in view of Huang et al. (United States Patent Publication US 2009/0214959 A1), hereinafter Huang; and further in view of Hatakeyama et al. (United States Patent Publication No. US 2012/0202158 A1), hereinafter Hatakeyama 2; and further in view Kim et al. (United States Patent Publication No. US 2002/0146642 A1), hereinafter Kim. 32. Regarding Claims 21-22 and 25, Zi teaches (Figs. 9 and 12, Paragraphs [0043-0045]) forming a photoresist layer, therein a material layer, comprising a photoresist layer composition over a semiconductor substrate, therein substrate. Zi teaches (Figs. 9 and 12, Paragraphs [0046-0047]) forming a photoresist over-layer, therein photoresist layer, comprising a photoresist over-layer, therein photoresist layer, composition over the photoresist layer. Zi teaches (Figs. 9 and 12, Paragraphs [0019-0021]) selectively exposing the photoresist over-layer to actinic radiation, therein exposure of EUV radiation through a mask. Zi teaches (Figs. 9 and 12, Paragraph [0069]) developing the photoresist over-layer to form a pattern in the photoresist layer. Zi teaches (Paragraph [0054]) wherein the photoresist over-layer is made of a composition comprising an alcohol. Zi teaches (Fig. 4, Paragraphs [0043 and 0057]) wherein the photoresist over-layer is made of a composition comprising a solvent. Zi teaches (Paragraph [0043]) wherein the photoresist over-layer is made of a composition comprising a polymer. Zi teaches (Paragraph [0041]) wherein the photoresist layer is made of a composition comprising a solvent. Zi teaches (Paragraph [0041]) wherein the photoresist layer is made of a composition comprising a polymer. Zi teaches (Paragraph [0041]) wherein the photoresist layer is made of a composition comprising a photoactive compound, therein a photo acid generator Zi teaches (Paragraph [0041]) wherein the photoresist layer is made of a composition comprising a solvent. 33. However, Zi fails to explicitly teach the polymer comprising pendant carboxylic acid groups. Furthermore, Zi fails to explicitly teach the photoresist over-layer is made of a composition comprising a thermal acid generator. Furthermore, Zi fails to explicitly teach the photoresist over-layer is made of a composition comprising a photobase generator. Furthermore, Zi fails to explicitly teach the photobase generator is selected from at least one of the photobase generators of Claim 21 of the present application. Furthermore, Zi fails to explicitly teach the pendant carboxylic acid groups are 10 wt.% to 60 wt.% of the polymer having pendant carboxylic acid groups. 34. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist over-layer over a photoresist layer over a substrate used in EUV photolithography. Huang teaches (Paragraphs [0022 and 0032-0037]) a photoresist over-layer, therein a second photoresist layer, over a photoresist layer, therein a first photoresist layer, over a substrate used in EUV photolithography. Huang teaches (Paragraphs [0034-0046]) the polymer having pendant carboxylic acid groups. Huang teaches (Paragraphs [0034-0046]) the pendant carboxylic acid groups are 50 wt.% of the polymer having pendant carboxylic acid groups, wherein the Huang teaches both base soluble groups, such as pendant carboxylic acid groups, and an acid-labile group comprising the polymer and thus, at minimum, Huang teaches a 1:1 ratio of base soluble group, such as pendant carboxylic acid groups, and acid-labile groups. Huang teaches (Paragraphs [0034-0046]) said polymer resists produce patterns with high pattern resolution. 35. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Huang wherein the polymer comprises pendant carboxylic acid groups and the pendant carboxylic acid groups are 50 wt.% of the polymer having pendant carboxylic acid groups. Doing so would have produced patterns with high pattern resolution, as recognized by Huang. 36. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist over-layer over a photoresist layer over a substrate used in EUV photolithography Hatakeyama 2 teaches (Paragraphs [0005-0006 and 0201]) a photoresist, therein resist, over-layer over a photoresist layer, therein organic antireflective coating, over a substrate used in EUV photolithography. Hatakeyama 2 teaches (Paragraphs [0164-0166]) a photobase generator. Hatakeyama 2 teaches (Paragraphs [0164-0166]) the photobase generator is selected from at least one of the photobase generators of Claim 21 of the present application. Hatakeyama 2 teaches (Paragraph [0093]) said photobase generator allows for both positive- and negative-type photolithography. 37. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Hatakeyama 2 further comprise a photobase generator and wherein the photobase generator is selected from at least one of the photobase generators of Claim 21 of the present application. Doing so would allow for both positive- and negative-type photolithography, as recognized by Hatakeyama 2. 38. Zi teaches (Paragraphs [0019-0021, 0043-0047, and 0069]) a photoresist over-layer over a photoresist layer over a substrate used in ultraviolet photolithography. Kim teaches (Paragraphs [0010 and 0080-0082]) a photoresist, therein resist, over-layer over a photoresist layer, therein organic anti-reflective coating, over a substrate, therein a silicon wafer, used in ultraviolet photolithography. Kim teaches (Paragraph [0062]) a thermal acid generator, therein a PAG, wherein the thermal acid generator is the first compound listed in Claim 21 of the present application, therein N-hydroxysuccinimide nonaflate. Kim teaches (Paragraph [0010]) resist compositions comprising a thermal acid generator or PAG therein result in favorable thermal stability and wettability characteristics. 39. It would have been prima facie obvious to one of ordinary skill in the art before the effective filing date of the claimed invention to have modified Zi to incorporate the teachings of Kim to comprise a thermal acid generator and the thermal acid generator selected from Claim 21 of the present application. Doing so would result in resist compositions with favorable thermal stability and wettability characteristics, as recognized by Kim. Conclusion 40. Any inquiry concerning this communication should be directed to RICHARD D CHAMPION at telephone number (571) 272-0750. The examiner can normally be reached on 8 a.m. - 5 p.m. Mon-Fri EST. 41. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, KEITH D HENDRICKS can be reached at (571) 272-1401. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. 42. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see http://portal.uspto.gov/external/portal. Should you have questions about access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). 43. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. /RICHARD DAVID CHAMPION/Examiner, Art Unit 1737
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Prosecution Timeline

Show 17 earlier events
Apr 02, 2026
Final Rejection mailed — §103
May 27, 2026
Interview Requested
Jun 02, 2026
Applicant Interview (Telephonic)
Jun 03, 2026
Response after Non-Final Action
Jun 05, 2026
Examiner Interview Summary
Jun 29, 2026
Request for Continued Examination
Jun 30, 2026
Response after Non-Final Action
Jul 15, 2026
Non-Final Rejection mailed — §103 (current)

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Prosecution Projections

7-8
Expected OA Rounds
45%
Grant Probability
55%
With Interview (+9.9%)
3y 10m (~0m remaining)
Median Time to Grant
High
PTA Risk
Based on 125 resolved cases by this examiner. Grant probability derived from career allowance rate.

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