Prosecution Insights
Last updated: April 19, 2026
Application No. 18/142,654

LARGE-AREA HIGH-DENSITY PLASMA PROCESSING CHAMBER FOR FLAT PANEL DISPLAYS

Non-Final OA §102§103§112§DP
Filed
May 03, 2023
Examiner
KACKAR, RAM N
Art Unit
1716
Tech Center
1700 — Chemical & Materials Engineering
Assignee
Applied Materials, Inc.
OA Round
1 (Non-Final)
39%
Grant Probability
At Risk
1-2
OA Rounds
4y 0m
To Grant
98%
With Interview

Examiner Intelligence

Grants only 39% of cases
39%
Career Allow Rate
197 granted / 501 resolved
-25.7% vs TC avg
Strong +59% interview lift
Without
With
+58.9%
Interview Lift
resolved cases with interview
Typical timeline
4y 0m
Avg Prosecution
35 currently pending
Career history
536
Total Applications
across all art units

Statute-Specific Performance

§101
0.9%
-39.1% vs TC avg
§103
56.1%
+16.1% vs TC avg
§102
14.1%
-25.9% vs TC avg
§112
23.5%
-16.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 501 resolved cases

Office Action

§102 §103 §112 §DP
DETAILED ACTION The present application, filed on (5/3/2023), is being examined under the first inventor to file provisions of the AIA . Claims (1-20) are being examined. Drawings The subject matter of this application admits of illustration by a drawing to facilitate understanding of the invention. Applicant is required to furnish a drawing under 37 CFR 1.81(c). As noted below, first and second diffuser inlets, first and second diffusers and first and second channels are not clearly identified on the drawings and not clearly understood from the text of the specification. It is noted that there is overlap in the meaning of channel and diffuser. Since the claims use these terms as being separate, they must be clearly defined in the drawings, correctly labeled and be consistent across Fig 1-2, 3A and 3B. Claim Rejections - 35 USC § 112 The following is a quotation of 35 U.S.C. 112(b): (b) CONCLUSION.—The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the inventor or a joint inventor regards as the invention. The following is a quotation of 35 U.S.C. 112 (pre-AIA ), second paragraph: The specification shall conclude with one or more claims particularly pointing out and distinctly claiming the subject matter which the applicant regards as his invention. Claims 1-20 are rejected under 35 U.S.C. 112(b) or 35 U.S.C. 112 (pre-AIA ), second paragraph, as being indefinite for failing to particularly point out and distinctly claim the subject matter which the inventor or a joint inventor (or for applications subject to pre-AIA 35 U.S.C. 112, the applicant), regards as the invention. Claim 1 recites “a plurality of recesses, each recess of the plurality of recesses having a dielectric plate of a plurality of dielectric plates disposed therein”. Also recited is first and second diffuser inlets, first and second diffusers and first and second channels. These are not clearly identified on the drawings and not clearly understood from the text of the specification. It is noted that there is overlap in the meaning of channel and diffuser. Since the claims use these terms as being separate, they must be clearly defined in specification including the drawings. Independent claims 11 and 17 include similar limitation and are unclear, as are dependent claims. Claim Rejections - 35 USC § 102 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(1) the claimed invention was patented, described in a printed publication, or in public use, on sale or otherwise available to the public before the effective filing date of the claimed invention. (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claims 11-15 and 17-19 are rejected under 35 U.S.C. 102 (a)(1) as being anticipated by Morishima et al (US 20190108984) Morishima et al disclose a gas distribution assembly for a lid assembly (31, 32), the gas distribution assembly comprising: a first diffuser (Fig 2, 71), the first diffuser comprises: one or more first diffuser inlets disposed in a plate for the lid assembly; and a plurality of first channels in fluid communication with at least one of the first diffuser inlets, each first channel of the plurality of first channels is disposed in the plate (Fig 8); and a second diffuser (65, 64), the second diffuser comprises: one or more second diffuser inlets disposed in the plate and in fluid communication with a plurality of second channels (Fig 6), each of the second channels is intersecting each of the first channels. Regarding claim 12, 14 and 18 and 19 first and second diffusers are associated with respective holes. Regarding claim 13, 15 and 17 mass flow controllers are typically used for controlling gas flow to process requirement. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claims 1-10, 16 and 20 as best understood are rejected under 35 U.S.C. 103 as being unpatentable over Lee et al (US 20110036499) in view of Morishima et al (US 20190108984) Regarding claims 1,11 and 17, Lee et al disclose a plate for a lid assembly (Fig 2, 112a), the plate comprising: a plasma generation system, the plasma generation system comprising one or more cavities disposed in parallel in the plate (114), each of the cavities comprises: recesses (space below the dielectric plate) for a plurality of dielectric plates (116); Lee et al disclose gas distribution using diffusers and channels as disclosed in Fig 3-5. The diffusers allow at least two gas sources 176a and 176b to create first and second diffusers and channels in the lid assembly. The diffusers do not clearly and explicitly disclose first and second channels. Prior art showerheads disclose diffusers disposed in the showerhead which assume different dispositions including intersecting channels. For example, Morishima et al disclose a showerhead allowing at least two gas sources through channels in the showerhead Regarding claim 2 and 4 first and second diffusers are associated with respective holes. Regarding claim 3 and 5 mass flow controllers are typically used for controlling gas flow to process requirement. Regarding claim 6 the lid is made of aluminum (Para 26). Regarding claims 7 the dielectric plates are made of ceramic (Para 26) which means they could include aluminum oxide or aluminum nitride as being common ceramics. Regarding claims 8 Lee et al disclose one or more coils positioned on or over the plurality of dielectric plates (118); and a gas distribution assembly, Regarding claims 9, 10, 16 and 20, Lee et al disclose refrigerant cycling for a flow path 138 (para 28) coupled to antenna and lid. Double Patenting The non-statutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A non-statutory double patenting rejection is appropriate where the conflicting claims are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on non-statutory double patenting provided the reference application or patent either is shown to be commonly owned with the examined application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. See MPEP § 717.02 for applications subject to examination under the first inventor to file provisions of the AIA as explained in MPEP § 2159. See MPEP § 2146 et seq. for applications not subject to examination under the first inventor to file provisions of the AIA . A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The filing of a terminal disclaimer by itself is not a complete reply to a non-statutory double patenting (NSDP) rejection. A complete reply requires that the terminal disclaimer be accompanied by a reply requesting reconsideration of the prior Office action. Even where the NSDP rejection is provisional the reply must be complete. See MPEP § 804, subsection I.B.1. For a reply to a non-final Office action, see 37 CFR 1.111(a). For a reply to final Office action, see 37 CFR 1.113(c). A request for reconsideration while not provided for in 37 CFR 1.113(c) may be filed after final for consideration. See MPEP §§ 706.07(e) and 714.13. The USPTO Internet website contains terminal disclaimer forms which may be used. Please visit www.uspto.gov/patent/patents-forms. The actual filing date of the application in which the form is filed determines what form (e.g., PTO/SB/25, PTO/SB/26, PTO/AIA /25, or PTO/AIA /26) should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to www.uspto.gov/patents/apply/applying-online/eterminal-disclaimer. Claims 1-20 are rejected on the ground of non-statutory double patenting as being unpatentable over claims 1-18 of U.S. Patent No.12312689 Although the claims at issue are not identical, they are not patentably distinct from each other because all the elements of instant claims like cavity, dielectric plate, recess and distribution assembly with intersecting plurality of channels in the plate are disclosed in claims 1-18 of 12312689. Conclusion The prior art made of record and not relied upon is considered pertinent to applicant's disclosure. Stowell et al (US 20160111256) disclose a showerhead allowing at least two gas sources through channels in the showerhead. Fig 6 discloses the two gas sources 240-1 and 240-2 through vertical and horizontal channels appearing to be intersecting. Jung et al (US 20170121815) disclose a gas distribution assembly for a lid assembly (31, 32), the gas distribution assembly comprising: a first diffuser (Fig 14 and 15, 117), the first diffuser comprises: one or more first diffuser inlets disposed in a plate for the lid assembly; and a plurality of first channels in fluid communication with at least one of the first diffuser inlets, each first channel of the plurality of first channels is disposed in the plate (Fig 8); and a second diffuser (116), the second diffuser comprises: one or more second diffuser inlets disposed in the plate and in fluid communication with a plurality of second channels 99 each of the second channels is intersecting each of the first channels. Any inquiry concerning this communication or earlier communications from the examiner should be directed to RAM N KACKAR whose telephone number is (571)272-1436. The examiner can normally be reached 09:00 AM-05:00 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Parviz Hassanzadeh can be reached at 5712721435. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. RAM N. KACKAR Primary Examiner Art Unit 1716 /RAM N KACKAR/ Primary Examiner, Art Unit 1716
Read full office action

Prosecution Timeline

May 03, 2023
Application Filed
Apr 04, 2026
Non-Final Rejection — §102, §103, §112 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
39%
Grant Probability
98%
With Interview (+58.9%)
4y 0m
Median Time to Grant
Low
PTA Risk
Based on 501 resolved cases by this examiner. Grant probability derived from career allow rate.

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