Prosecution Insights
Last updated: May 29, 2026
Application No. 18/146,265

SYSTEM AND METHOD FOR USING ACOUSTIC WAVES TO COUNTERACT DEFORMATIONS DURING BONDING

Non-Final OA §103
Filed
Dec 23, 2022
Examiner
GREEN, TELLY D
Art Unit
2898
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Adeia Semiconductor Bonding Technologies Inc.
OA Round
2 (Non-Final)
82%
Grant Probability
Favorable
2-3
OA Rounds
0m
Est. Remaining
86%
With Interview

Examiner Intelligence

Grants 82% — above average
82%
Career Allowance Rate
1053 granted / 1289 resolved
+13.7% vs TC avg
Minimal +4% lift
Without
With
+3.8%
Interview Lift
resolved cases with interview
Typical timeline
2y 3m
Avg Prosecution
42 currently pending
Career history
1348
Total Applications
across all art units

Statute-Specific Performance

§101
0.2%
-39.8% vs TC avg
§103
83.5%
+43.5% vs TC avg
§102
8.7%
-31.3% vs TC avg
§112
3.1%
-36.9% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1289 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Arguments Applicant’s arguments with respect to claim(s) 10-12 have been considered but are moot on grounds of new rejection. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 10 and 11 is/are rejected under 35 U.S.C. 103 as being unpatentable over Matsumura (US 2007/0065985 A1 now US 7,523,775 B2) in view of MA et al. (MA) (CN 114836615 A). In regards to claim 10, Matsumura (claim 1, paragraph 20, Figs. 1-3 and associated text) discloses a method comprising: bonding a first element (items 4 or 6) to a second element (items 4 or 6) in a bond initiation region (where items 10 and 11 or 10a, 10b, 11a, and 11b reside), the bond initiation region having first vibrations (20, 25 or 30 KHz); and externally applying predetermined second vibrations (40, 50 or 60 KHz) to at least one of the first and second elements (items 4 and 6) during said bonding, the second vibrations (40, 50 or 60 KHz) configured to reduce distortions from the first vibrations, but does not specifically disclose the second vibrations counteracting the first vibrations so as to reduce distortions from the first vibrations. MA (Background) discloses a double frequency transducer to output ultrasonic vibration of two different frequencies for ultrasonic bonding. Therefore it would have been obvious for one of ordinary skill in the art before the effective filing date to incorporate the teachings of MA for the purpose of controlling and adjusting amplitude value of the ultrasonic driving signal with different frequencies, so as to adapt to different application requirements. Therefore Matsumura as modified by MA (Background) discloses externally applying predetermined second vibrations (40, 50 or 60 KHz, Matsumura as modified by MA) to at least one of the first and second elements (items 4 and 6) during said bonding, the second vibrations (40, 50 or 60 KHz, Matsumura as modified by MA) counteracting the first vibrations so as to reduce distortions from the first vibrations (20, 25 or 30 KHz, Matsumura as modified by MA). In regards to claim 11, Matsumura (claim1, paragraph 20, Figs. 1-3 and associated text) as modified by MA (Background) discloses wherein the second vibrations (40, 50 or 60 KHz, Matsumura as modified by MA) are out of phase with the first vibrations (20, 25 or 30 KHz, Matsumura as modified by MA). Claim(s) 12 is/are rejected under 35 U.S.C. 103 as being unpatentable over Matsumura (US 2007/0065985 A1 now US 7,523,775 B2) in view of MA et al. (MA) (CN 114836615 A) as applied to claims 10 and 11 above, and further in view of Molnar et al. (Molnar) (US 2023/0187407 A1). In regards to claim 12, Matsumura (claim1, paragraph 20, Figs. 1-3 and associated text) as modified by MA (Background) does not specifically disclose wherein said bonding comprises direct hybrid bonding. Molnar (paragraph 115) discloses hybrid bonding. Therefore it would have been obvious to one of ordinary skill in the art before the effective filing date to incorporate the teachings of Molnar for the purpose of direct bond and low pitch interconnection (paragraph 115). Allowable Subject Matter Claims 1-9 and 13-23 are allowed. Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to TELLY D GREEN whose telephone number is (571)270-3204. The examiner can normally be reached M-F 8am-5pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Jessica Manno can be reached at 571-272-2339. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. TELLY D. GREEN Examiner Art Unit 2898 /TELLY D GREEN/Primary Examiner, Art Unit 2898 December 9, 2025
Read full office action

Prosecution Timeline

Dec 23, 2022
Application Filed
Jul 17, 2025
Non-Final Rejection mailed — §103
Oct 16, 2025
Response Filed
Dec 12, 2025
Final Rejection mailed — §103
Apr 09, 2026
Response after Non-Final Action

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

2-3
Expected OA Rounds
82%
Grant Probability
86%
With Interview (+3.8%)
2y 3m (~0m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 1289 resolved cases by this examiner. Grant probability derived from career allowance rate.

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