Prosecution Insights
Last updated: August 17, 2026
Application No. 18/328,502

CRYSTALLIZATION TEMPERATURE REDUCTION OF HIGH-K DIELECTRIC LAYER

Non-Final OA §103
Filed
Jun 02, 2023
Examiner
SARKER-NAG, AKHEE
Art Unit
2893
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Taiwan Semiconductor Manufacturing Company, Ltd.
OA Round
2 (Non-Final)
80%
Grant Probability
Favorable
2-3
OA Rounds
2m
Est. Remaining
93%
With Interview

Examiner Intelligence

Grants 80% — above average
80%
Career Allowance Rate
53 granted / 66 resolved
+12.3% vs TC avg
Moderate +13% lift
Without
With
+12.9%
Interview Lift
resolved cases with interview
Typical timeline
3y 5m
Avg Prosecution
22 currently pending
Career history
96
Total Applications
across all art units

Statute-Specific Performance

§103
64.6%
+24.6% vs TC avg
§102
21.9%
-18.1% vs TC avg
§112
13.5%
-26.5% vs TC avg
Black line = Tech Center average estimate • Based on career data from 66 resolved cases

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Response to Amendment This office Action is in response to Applicant’s amendment filed on March 30, 2026. Claims 1, 2, 9, 10 and 21 have been amended. No new claims have been added. Claims 16-20 have been canceled previously. Currently claims 1-15 and 21-25 are pending. Response to Arguments Applicant’s arguments with respect to amended claims 1, 9 and 21 have been considered but are moot because the new ground of rejection does not rely on any reference applied in the prior rejection of record for any teaching or matter specifically challenged in the argument. However, upon reconsideration of the nonfinal mailed on January 02, 2026, the prior art was determined to not treat the limitations of claim 2 correctly. Therefore, a new non-final rejection (US 20220093472 A1) “Hsu et al.” in view of Hou, Cheng-Hao (US 20230069187 A1) “Hou et al.” to remedy claim 2 prior rejection is being presented. Information Disclosure Statement The information disclosure statement (IDS) submitted on 06/02/2026 is in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner and made of record. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim 1-6, 8-13, 15, 21-23 and 25 are rejected under 35 U.S.C. 103 as being unpatentable over (US 20220093472 A1) “Hsu et al.” in view of Hou, Cheng-Hao (US 20230069187 A1) “Hou et al.”. Regarding Independent Claim 1, Hsu et al. Figs. 1-18 discloses, a method, comprising: forming a channel (“The stack of semiconductor layers 215 serve as the transistor channels for the respective transistor.” ¶ [0022]) structure on a substrate (“a stack of semiconductor layers 215 suspended over the substrate 202” ¶ [0022]); forming an interfacial layer on the channel structure (“forms an interfacial dielectric layer 280 wrapping around the channel layers 215,” ¶ [0034]); forming a first high-k dielectric layer on the interfacial layer (“forms a high-k dielectric layer 282 over the interfacial layer 280” ¶ [0035]); forming dipoles in the first high-k dielectric layer with a dopant (“dipole elements 216′ and 220” ¶ [0042]), wherein the dopant comprises a first metal element (“the dipole layer 220 includes an n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials” ¶ [0071]); and forming a second high-k dielectric layer (“forms another patterned hard mask 290”; “the patterned hard mask 290 may include … alumina, or other suitable materials.” ¶ [0037]; alumina is a high-k dielectric material) on the first high-k dielectric layer, wherein the second high-k dielectric layer (“forms another patterned hard mask 290”; “the patterned hard mask 290 may include … alumina, or other suitable materials.” ¶ [0037]; alumina is a high-k dielectric material) comprises a second metal element (“the patterned hard mask 290 may include … alumina, or other suitable materials.” ¶ [0037]) different from the first metal element (“the patterned hard mask 290 includes a material that is different than a material of the high-k dielectric layer 282” ¶ [0037]). However, Hsu et al. does not explicitly disclose, forming a second high-k dielectric layer on the first high-k dielectric layer; and diffusing the second metal element in the second high-k dielectric layer to the first high-k dielectric layer with a thermal treatment. In the similar field of endeavor of transistors, Hou et al. Figs. 14-25 discloses forming a second high-k dielectric layer (“a second high-k dielectric layer 212” ¶ [0041]) on the first high-k dielectric layer (“The second high-k dielectric layer 212 is overlying, and may contact the underlying first high-k dielectric layer 202” ¶ [0042]) and diffusing the second metal element in the second high-k dielectric layer to the first high-k dielectric layer with a thermal treatment (“performing a second annealing process on the first high-k dielectric layer and the second high-k dielectric layer, where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent.” ¶ [0064]). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the second high-k dielectric layer and second annealing of Hou et al. in order to increase the crystallinity percentage of the first high-k dielectric layer and the second high-k dielectric layer (Hou et al. ¶ [0043]), where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent. (Hou et al. ¶ [0064]). Regarding Claim 2, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. Hsu et al. further discloses annealing high-k dielectric layers at a temperature from about 500 °C to about 700 °C (“the thermal drive-in process 222 is a furnace anneal process at a temperature in a range from about 300° C. to about 600° C.” ¶ [0040]) to diffuse the second metal element into the first high-k dielectric layer (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]). However, Hsu et al. does not disclose, wherein diffusing the second metal element comprises annealing the first and second high-k dielectric layers at a temperature from about 500 °C to about 700 °C. In the similar field of endeavor of transistors with high-K dielectrics, Hou et al. Figs. 14-25 discloses wherein diffusing the second metal element comprises annealing (“performing a second annealing process on the first high-k dielectric layer and the second high-k dielectric layer, where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent.” ¶ [0064]) the first and second high-k dielectric layers (“The second high-k dielectric layer 212 is overlying, and may contact the underlying first high-k dielectric layer 202” ¶ [0042]) at a temperature from about 500 °C to about 700 °C (“temperature is maintained that is in a range from 500° C. to 700° C”). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the second high-k dielectric layer and second annealing of Hou et al. in order to increase the crystallinity percentage of the first high-k dielectric layer and the second high-k dielectric layer (Hou et al. ¶ [0043]), where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent. (Hou et al. ¶ [0064]). Regarding Claim 3, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. Hsu et al. further discloses further comprising forming a gate structure on the second high-k dielectric layer (“In some implementations, a blocking layer (not shown) is optionally formed (e.g., by ALD) over the work function metal layer 288 before forming the bulk metal layer 350, such that the bulk metal layer 350 is disposed on the blocking layer. After the bulk metal layer 350 is deposited, a planarization process may then be performed to remove excess gate materials from the device 200” ¶ [0044]). Regarding Claim 4, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. Hsu et al. further discloses wherein forming the channel structure comprises forming a set of nanostructures on the substrate (“The embodiments illustrated in FIGS. 2B, 2C, and 2D are nanosheet FETs, where their channel layers 215 are in the shape of sheets” ¶ [0019]). Regarding Claim 5, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. Hsu et al. further discloses wherein forming the second high-k dielectric layer comprises depositing a high-k dielectric material on the first high-k dielectric layer, wherein the high-k dielectric material comprises lutetium oxide, yttrium oxide (“The high-k dielectric layer 282 includes a high-k dielectric material, such as … Y.sub.2O.sub.3, other suitable high-k dielectric material, or combinations thereof” ¶ [0035]), thulium oxide, erbium oxide, or gadolinium oxide. Regarding Claim 6, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. Hsu et al. further discloses wherein the dopant comprises lutetium oxide, scandium oxide, yttrium oxide, thulium oxide, erbium oxide, gadolinium oxide, lanthanum oxide zinc oxide, germanium oxide, aluminum oxide, titanium oxide, or vanadium oxide (“n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials.” ¶ [0036]). Regarding Claim 8, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. Hsu et al. further discloses wherein forming the dipoles in the first high-k dielectric layer comprises: depositing a dipole source layer on the first high-k dielectric layer (“forms another dipole layer 220 over the high-k dielectric layer 282” ¶ [0036]), wherein the dipole source layer comprises the dopant (“the dipole layer 220 includes an n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials” ¶ [0071]); annealing (“The dipole elements can be driven into the high-k dielectric layer 282, for example, by an annealing process.” ¶ [0036]) the dipole source layer to diffuse the dopant into the first high-k dielectric layer (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]); and removing the dipole source layer (“removes the dipole layer 220” ¶ [0038]). Regarding Independent Claim 9, Hsu et al. Figs. 1-18 discloses, a method, comprising: forming (“The stack of semiconductor layers 215 serve as the transistor channels for the respective transistor.” ¶ [0022]) first and second channel structures (“transistors 200A and 200B further includes a stack of semiconductor layers 215” ¶ [0022]) on a substrate (“a stack of semiconductor layers 215 suspended over the substrate 202” ¶ [0022]); forming an interfacial layer on the first and second channel structures (“forms an interfacial dielectric layer 280 wrapping around the channel layers 215,” ¶ [0034]); forming a first dielectric layer on the interfacial layer over the first and second channel structures (“forms a high-k dielectric layer 282 over the interfacial layer 280” ¶ [0035]); forming dipoles (“dipole elements 216′ and 220” ¶ [0042]), in the first dielectric layer over the first channel structure with a first dopant, wherein the first dopant comprises a first metal element (“the dipole layer 220 includes an n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials” ¶ [0071]); forming dipoles (“dipole elements 216′ and 220” ¶ [0042]) in the first dielectric layer over the second channel structure with a second dopant, wherein the second dopant comprises a second metal element different (“some embodiments of the present disclosure may incorporate an n-type dipole material into a gate dielectric layer of an NMOSFET to further reduce its threshold voltage and incorporate a p-type dipole material into a gate dielectric layer of a PMOSFET to further reduce its threshold voltage.” ¶ [0016]; “the transistors 200A and 200B may.… be one n-type transistor and one p-type transistor.” ¶ [0019]) from the first metal element (“the dipole layer 220 includes an n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials” ¶ [0071]); and forming a second dielectric layer on the first dielectric layer (“forms another patterned hard mask 290”; “the patterned hard mask 290 may include … alumina, or other suitable materials.” ¶ [0037]; alumina is a high-k dielectric material), wherein the second dielectric layer comprises a third metal element different from the first and second metal elements (“the patterned hard mask 290 includes a material that is different than a material of the high-k dielectric layer 282” ¶ [0037]). However, Hsu et al. does not explicitly disclose, forming a second dielectric layer in direct contact with top, bottom, and sidewall surfaces of the first dielectric layer. In the similar field of endeavor of transistors, Hou et al. Figs. 14-25 discloses forming a second high-k dielectric layer (“a second high-k dielectric layer 212” ¶ [0041]) in direct contact with top, bottom, and sidewall surfaces of the first dielectric layer (“The second high-k dielectric layer 212 is overlying, and may contact the underlying first high-k dielectric layer 202” ¶ [0042]). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the second high-k dielectric layer and second annealing of Hou et al. in order to increase the crystallinity percentage of the first high-k dielectric layer and the second high-k dielectric layer (Hou et al. ¶ [0043]), where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent. (Hou et al. ¶ [0064]). Regarding Claim 10, Hsu et al. as modified by Hou et al. discloses the limitations of claim 9. Hsu et al. Figs. 1-18, further discloses annealing high-k dielectric layers at a temperature from about 500 °C to about 700 °C (“the thermal drive-in process 222 is a furnace anneal process at a temperature in a range from about 300° C. to about 600° C.” ¶ [0040]) to diffuse metal element into high-k dielectric layer (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]) the first and second dielectric layers layer over the first and second channel structures (Figs. 1-18 show the high-K dielectric layers are over the channel structures 215). However, Hsu et al. does not disclose, annealing the first and second dielectric layers at a temperature from about 500 °C to about 700 °C to diffuse the third metal element into the first and second dielectric layers layer over the first and second channel structures. In the similar field of endeavor of transistors with high-K dielectrics, Hou et al. Figs. 14-25 discloses annealing (“one or more annealing process 218 may be performed at a temperature that may be in a range from about 600° C. to about 1000° C.” ¶ [0044]) the first and second high-k dielectric layers (“The second high-k dielectric layer 212 is overlying, and may contact the underlying first high-k dielectric layer 202” ¶ [0042]) at a temperature from about 500 °C to about 700 °C (“temperature is maintained that is in a range from 500° C. to 700° C” ¶ [0064]) It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the second high-k dielectric layer and second annealing of Hou et al. in order to increase the crystallinity percentage of the first high-k dielectric layer and the second high-k dielectric layer (Hou et al. ¶ [0043]), where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent. (Hou et al. ¶ [0064]). Regarding Claim 11, Hsu et al. as modified by Hou et al. discloses the limitations of claim 9. Hsu et al. further discloses further comprising forming a first gate structure on the second dielectric layer over the first channel structure (“In some implementations, a blocking layer (not shown) is optionally formed (e.g., by ALD) over the work function metal layer 288 before forming the bulk metal layer 350, such that the bulk metal layer 350 is disposed on the blocking layer. After the bulk metal layer 350 is deposited, a planarization process may then be performed to remove excess gate materials from the device 200” ¶ [0044]) and a second gate structure different from the first gate structure on the second dielectric layer over the second channel structure (“In some implementations, a blocking layer (not shown) is optionally formed (e.g., by ALD) over the work function metal layer 288 before forming the bulk metal layer 350, such that the bulk metal layer 350 is disposed on the blocking layer. After the bulk metal layer 350 is deposited, a planarization process may then be performed to remove excess gate materials from the device 200” ¶ [0044]). Regarding Claim 12, Hsu et al. as modified by Hou et al. discloses the limitations of claim 9. Hsu et al. further discloses wherein forming the first and second channel structures comprises forming first and second sets of nanostructures on the substrate (“The embodiments illustrated in FIGS. 2B, 2C, and 2D are nanosheet FETs, where their channel layers 215 are in the shape of sheets” ¶ [0019]). Regarding Claim 13, Hsu et al. as modified by Hou et al. discloses the limitations of claim 9. Hsu et al. further discloses wherein forming the second dielectric layer comprises depositing a high-k dielectric material on the first dielectric layer, wherein the high-k dielectric material comprises lutetium oxide, yttrium oxide (“The high-k dielectric layer 282 includes a high-k dielectric material, such as … Y.sub.2O.sub.3, other suitable high-k dielectric material, or combinations thereof” ¶ [0035]), thulium oxide, erbium oxide, or gadolinium oxide. Regarding Claim 15, Hsu et al. as modified by Hou et al. discloses the limitations of claim 9. Hsu et al. further discloses wherein forming the dipoles in the first dielectric layer over the first and second channel structures comprises: depositing a first dipole source layer (“forms another dipole layer 220 over the high-k dielectric layer 282” ¶ [0036]), comprising the first dopant on the first dielectric layer over the first channel structure, wherein the first dopant comprises lutetium oxide, scandium oxide, yttrium oxide, thulium oxide, erbium oxide, gadolinium oxide, or lanthanum oxide (“the dipole layer 220 includes an n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials” ¶ [0071]); annealing (“The dipole elements can be driven into the high-k dielectric layer 282, for example, by an annealing process.” ¶ [0036]) the first dipole source layer to diffuse the first dopant into the first dielectric layer over the first channel structure (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]); removing the first dipole source layer (“removes the dipole layer 220” ¶ [0038]); depositing a second dipole source layer (“forms another dipole layer 220 over the high-k dielectric layer 282” ¶ [0036]), comprising the second dopant on the first dielectric layer over the second channel structure, wherein the second dopant comprises zinc oxide, germanium oxide, aluminum oxide, titanium oxide, or vanadium oxide (“he p-dipole material may include germanium oxide, aluminum oxide, gallium oxide, or zinc oxide.” ¶ [0030]); annealing (“The dipole elements can be driven into the high-k dielectric layer 282, for example, by an annealing process.” ¶ [0036]) the second dipole source layer to diffuse the second dopant into the first dielectric layer over the second channel structure (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]); and removing the second dipole source layer (“removes the dipole layer 220” ¶ [0038]). Regarding Independent Claim 21, Hsu et al. Figs. 1-18 discloses, a method, comprising: forming a channel (“The stack of semiconductor layers 215 serve as the transistor channels for the respective transistor.” ¶ [0022]) structure on a substrate (“a stack of semiconductor layers 215 suspended over the substrate 202” ¶ [0022]); forming an interfacial layer on the channel structure (“forms an interfacial dielectric layer 280 wrapping around the channel layers 215,” ¶ [0034]); forming a first high-k dielectric layer on the interfacial layer (“forms a high-k dielectric layer 282 over the interfacial layer 280” ¶ [0035]); forming a second high-k dielectric layer (“forms another patterned hard mask 290”; “the patterned hard mask 290 may include … alumina, or other suitable materials.” ¶ [0037]; alumina is a high-k dielectric material) on the first high-k dielectric layer 282, wherein the first and second high-k dielectric layers comprise different high-k dielectric materials (“The high-k dielectric layer 282 includes a high-k dielectric material, such as … Y.sub.2O.sub.3, other suitable high-k dielectric material, or combinations thereof” ¶ [0035]; “the patterned hard mask 290 may include … alumina, or other suitable materials.” ¶ [0037]; “the patterned hard mask 290 includes a material that is different than a material of the high-k dielectric layer 282” ¶ [0037]); and doping the second high-k dielectric layer with a dopant (“dipole elements 216′ and 220” ¶ [0042]), wherein the dopant forms dipoles in the second high-k dielectric layer (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]). However, Hsu et al. does not explicitly disclose, forming a second dielectric layer in direct contact with the first dielectric layer. In the similar field of endeavor of transistors, Hou et al. Figs. 14-25 discloses forming a second high-k dielectric layer (“a second high-k dielectric layer 212” ¶ [0041]) in direct contact the first dielectric layer (“The second high-k dielectric layer 212 is overlying, and may contact the underlying first high-k dielectric layer 202” ¶ [0042]). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the second high-k dielectric layer and second annealing of Hou et al. in order to increase the crystallinity percentage of the first high-k dielectric layer 202 and the second high-k dielectric layer 212 (Hou et al. ¶ [0043]), where after the second annealing process the combined crystallinity of the first high-k dielectric layer and the second high-k dielectric layer is higher than 70 percent. (Hou et al. ¶ [0064]). Regarding Claim 22, Hsu et al. as modified by Hou et al. discloses the limitations of claim 21. Hsu et al. further discloses further comprising annealing (“The dipole elements can be driven into the high-k dielectric layer 282, for example, by an annealing process.” ¶ [0036]) the first and second dielectric layers at a temperature from about 500 °C to about 700 °C (“In an embodiment, the thermal drive-in process 222 is a spike anneal process or a soak anneal process at a temperature in a range from about 600° C. to about 1,000° C.”; “In another embodiment, the thermal drive-in process 222 is a furnace anneal process at a temperature in a range from about 300° C. to about 600° C.” ¶ [0040]) to diffuse the third metal element into the first and second dielectric layers (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]). Regarding Claim 23, Hsu et al. as modified by Hou et al. discloses the limitations of claim 21. Hsu et al. further discloses wherein forming the second high-k dielectric layer comprises depositing a high-k dielectric material on the first high-k dielectric layer, wherein the high-k dielectric material comprises lutetium oxide, yttrium oxide (“The high-k dielectric layer 282 includes a high-k dielectric material, such as … Y.sub.2O.sub.3, other suitable high-k dielectric material, or combinations thereof” ¶ [0035]), thulium oxide, erbium oxide, or gadolinium oxide. Regarding Claim 25, Hsu et al. as modified by Hou et al. discloses the limitations of claim 21. Hsu et al. further discloses wherein forming the dipoles in the first high-k dielectric layer comprises: depositing a dipole source layer on the first high-k dielectric layer (“forms another dipole layer 220 over the high-k dielectric layer 282” ¶ [0036]), wherein the dipole source layer comprises the dopant (“the dipole layer 220 includes an n-dipole material such as lanthanum oxide (La.sub.2O.sub.3), yttrium oxide (Y.sub.2O.sub.3), titanium oxide (TiO.sub.2), or other suitable n-dipole materials” ¶ [0071]); annealing (“The dipole elements can be driven into the high-k dielectric layer 282, for example, by an annealing process.” ¶ [0036]) the dipole source layer to diffuse the dopant into the first high-k dielectric layer (“to migrate (or diffuse) from the dipole layer 220 into the high-k dielectric layer 282 thereunder” ¶ [0040]); and removing the dipole source layer (“removes the dipole layer 220” ¶ [0038]). Claim 7, 14 and 24 are rejected under 35 U.S.C. 103 as being unpatentable over (US 20220093472 A1) “Hsu et al.” in view of Hou, Cheng-Hao (US 20230069187 A1) “Hou et al.” further in view of Huang, Mao-Lin (US 20210336033 A1) “Huang et al.”. Regarding Claim 7, Hsu et al. as modified by Hou et al. discloses the limitations of claim 1. However, Hsu et al. does not disclose further comprising forming a third high-k dielectric layer on the second high-k dielectric layer, wherein the first and third high-k dielectric layers comprise a same high-k dielectric material. In the similar field of endeavor of nanostructure transistors, Huang et al. Figs. 10A-11D and 16A-18C discloses further comprising forming a third high-k dielectric layer (“In some implementations, a passivation layer (or a blocking layer) 352 (e.g., shown in FIG. 18B)” ¶ [0051]) on the second high-k dielectric layer 342, wherein the first 282 (“layer 282 includes a high-k dielectric material, such as … Al.sub.2O.sub.3,” ¶ [0029]) and third high-k dielectric layers 352 comprise a same high-k dielectric material (“the passivation layer 342 may include … a layer of alumina, or other suitable materials.” ¶ [0039]; “The passivation layer 352 may include the same or similar material as the passivation layer 342” ¶ [0053]). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the passivation layer of Huang et al. in order to improve V.sub.t uniformity in the n-type GAA transistors (Huang et al. ¶ [0017]). Regarding Claim 14, Hsu et al. as modified by Hou et al. discloses the limitations of claim 9. However, Hsu et al. does not disclose further comprising forming a third dielectric layer on the second dielectric layer, wherein the first and third dielectric layers comprise a same high-k dielectric material. In the similar field of endeavor of nanostructure transistors, Huang et al. Figs. 10A-11D and 16A-18C discloses further comprising forming a third dielectric layer (“In some implementations, a passivation layer (or a blocking layer) 352 (e.g., shown in FIG. 18B)” ¶ [0051]) on the second dielectric layer 342, wherein the first 282 (“layer 282 includes a high-k dielectric material, such as … Al.sub.2O.sub.3,” ¶ [0029]) and third high-k dielectric layers 352 comprise a same high-k dielectric material (“the passivation layer 342 may include … a layer of alumina, or other suitable materials.” ¶ [0039]; “The passivation layer 352 may include the same or similar material as the passivation layer 342” ¶ [0053]). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the passivation layer of Huang et al. in order to improve V.sub.t uniformity in the n-type GAA transistors (Huang et al. ¶ [0017]). Regarding Claim 24, Hsu et al. as modified by Hou et al. discloses the limitations of claim 21. However, Hsu et al. does not disclose further comprising forming a third high-k dielectric layer on the second high-k dielectric layer, wherein the second and third high-k dielectric layers comprise a same high-k dielectric material. In the similar field of endeavor of nanostructure transistors, Huang et al. Figs. 10A-11D and 16A-18C discloses further comprising forming a third high-k dielectric layer (“In some implementations, a passivation layer (or a blocking layer) 352 (e.g., shown in FIG. 18B)” ¶ [0051]) on the second high-k dielectric layer 342, wherein the second 342 and third high-k dielectric layers 352 comprise a same high-k dielectric material (“the passivation layer 342 may include … a layer of alumina, or other suitable materials.” ¶ [0039]; “The passivation layer 352 may include the same or similar material as the passivation layer 342” ¶ [0053]). It would have been obvious to person having ordinary skill in the art before the effective filling date to modify the structure of Hsu et al. with the structure including the passivation layer of Huang et al. in order to improve V.sub.t uniformity in the n-type GAA transistors (Huang et al. ¶ [0017]). Conclusion Applicant's amendment necessitated the new ground(s) of rejection presented in this Office action. Accordingly, THIS ACTION IS MADE FINAL. See MPEP § 706.07(a). Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a). A shortened statutory period for reply to this final action is set to expire THREE MONTHS from the mailing date of this action. In the event a first reply is filed within TWO MONTHS of the mailing date of this final action and the advisory action is not mailed until after the end of the THREE-MONTH shortened statutory period, then the shortened statutory period will expire on the date the advisory action is mailed, and any nonprovisional extension fee (37 CFR 1.17(a)) pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of the advisory action. In no event, however, will the statutory period for reply expire later than SIX MONTHS from the mailing date of this final action. Any inquiry concerning this communication or earlier communications from the examiner should be directed to AKHEE SARKER-NAG whose telephone number is (703)756-4655. The examiner can normally be reached Monday -Friday 7:15 AM to 5:30 PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, YARA J. GREEN can be reached at (571) 270-3035. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /AKHEE SARKER-NAG/Examiner, Art Unit 2893 /YARA B GREEN/Supervisor Patent Examiner, Art Unit 2893
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Prosecution Timeline

Jun 02, 2023
Application Filed
Jul 25, 2023
Response after Non-Final Action
Jan 20, 2026
Non-Final Rejection mailed — §103
Mar 09, 2026
Interview Requested
Mar 18, 2026
Examiner Interview Summary
Mar 30, 2026
Response Filed
Jul 24, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12701977
METHOD FOR FORMING A CONTACT PLUG WITH IMPROVED CONTACT METAL SEALING
4y 1m to grant Granted Aug 04, 2026
Patent 12696560
LINER LAYER ALONG ABSORPTION STRUCTURE OF IR SENSOR
3y 0m to grant Granted Jul 28, 2026
Patent 12690360
DISPLAY MODULE AND ELECTRONIC DEVICE
3y 8m to grant Granted Jul 21, 2026
Patent 12685038
PHASE-CHANGE RANDOM ACCESS MEMORY DEVICE AND METHOD OF FORMING THE SAME
4y 1m to grant Granted Jul 14, 2026
Patent 12684834
COMPLEMENTARY FIELD EFFECT TRANSISTOR WITH CONDUCTIVE THROUGH SUBSTRATE LAYER
3y 5m to grant Granted Jul 14, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

2-3
Expected OA Rounds
80%
Grant Probability
93%
With Interview (+12.9%)
3y 5m (~2m remaining)
Median Time to Grant
Moderate
PTA Risk
Based on 66 resolved cases by this examiner. Grant probability derived from career allowance rate.

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