Prosecution Insights
Last updated: April 19, 2026
Application No. 18/366,469

CONTACT PLUG STRUCTURE OF SEMICONDUCTOR DEVICE AND METHOD OF FORMING SAME

Non-Final OA §102
Filed
Aug 07, 2023
Examiner
DOAN, THERESA T
Art Unit
2814
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Taiwan Semiconductor Manufacturing Co., Ltd.
OA Round
1 (Non-Final)
88%
Grant Probability
Favorable
1-2
OA Rounds
2y 1m
To Grant
93%
With Interview

Examiner Intelligence

Grants 88% — above average
88%
Career Allow Rate
791 granted / 896 resolved
+20.3% vs TC avg
Moderate +5% lift
Without
With
+5.1%
Interview Lift
resolved cases with interview
Fast prosecutor
2y 1m
Avg Prosecution
24 currently pending
Career history
920
Total Applications
across all art units

Statute-Specific Performance

§101
0.1%
-39.9% vs TC avg
§103
42.2%
+2.2% vs TC avg
§102
38.4%
-1.6% vs TC avg
§112
3.3%
-36.7% vs TC avg
Black line = Tech Center average estimate • Based on career data from 896 resolved cases

Office Action

§102
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Claim Rejections - 35 USC § 102 The following is a quotation of the appropriate paragraphs of 35 U.S.C. 102 that form the basis for the rejections under this section made in this Office action: A person shall be entitled to a patent unless – (a)(2) the claimed invention was described in a patent issued under section 151, or in an application for patent published or deemed published under section 122(b), in which the patent or application, as the case may be, names another inventor and was effectively filed before the effective filing date of the claimed invention. Claim(s) 1-4, 6-9, 11, 14, 16 and 18-20 is/are rejected under 35 U.S.C. 102(a)(2) as being anticipated by Leobandung (2020/0335336). Regarding claim 1, Leobandung (Fig. 12) discloses a device comprising: a gate stack 505 over a substrate 102 ([0039]); a first dielectric layer 707 over the gate stack 505 ([0043]), the first dielectric layer comprising a first material (e.g. boron nitride, amorphous carbon, [0043]); a second dielectric layer 911 over the first dielectric layer 707, the second dielectric layer 911 comprising a second material (e.g. hafnium oxide, [0045]) different from the first material 707 (e.g. boron nitride, amorphous carbon, [0043]); a first conductive feature 1010 adjacent the gate stack 505 ([0046]); and a second conductive feature 1202 over and in physical contact with a topmost surface of the first conductive feature 1010 ([0048]), a bottommost surface of the second conductive feature 1202 being in physical contact with a topmost surface of the second dielectric layer 911 (Fig. 12, [0048]). Regarding claims 2 and 9, Leobandung (Fig. 12) discloses wherein the topmost surface of the first conductive feature 1010 is level with the topmost surface of the second dielectric layer 911. Regarding claim 3, Leobandung (Fig. 12) discloses further comprising a third dielectric layer 1103 over the second dielectric layer 911, the third dielectric layer 1103 comprising a third material (e.g. silicon oxide, spin-on-glass, a flowable oxide, a high density plasma oxide, borophosphosilicate glass (BPSG), [0048]), different from the second dielectric layer 911 (e.g. hafnium oxide, [0045]). Regarding claim 4, Leobandung (Fig. 12) discloses wherein the second conductive feature 1202 extends through the third dielectric layer 1103. Regarding claim 6, Leobandung (Fig. 12) discloses wherein the first dielectric layer 707 comprises a nitride material, a carbide material, or a carbonitride material (e.g. boron nitride, amorphous carbon, [0043]). Regarding claim 7, Leobandung (Fig. 12) discloses wherein the second material 911 comprises an oxide material (e.g. hafnium oxide, [0045]). Regarding claim 8, Leobandung (Fig. 12) discloses a device comprising: a gate stack 505 over a substrate 102 ([0039]); an epitaxial source/drain region 106 in the substrate 102 adjacent the gate stack 505 ([0031]); a first dielectric layer 707 over the gate stack 505 ([0043]), the first dielectric layer comprising a first material (e.g. boron nitride, amorphous carbon, [0043]), the first material not comprising oxygen; a second dielectric layer 911 over the first dielectric layer 707, the second dielectric layer 911 comprising a second material (e.g. hafnium oxide, [0045]), the second material being an oxygen-containing material; a third dielectric layer 1103 over the second dielectric layer 911, the third dielectric layer 1103 comprising a third material (e.g. borophosphosilicate glass (BPSG), [0048]), the third material not comprising oxygen; a first conductive feature 1010 over and in electrical contact with the epitaxial source/drain region 106 ([0046]); and a second conductive feature 1202 over the first conductive feature 1010 ([0048]), the second conductive feature 1202 extending through the third dielectric layer 1103, the second conductive feature 1202 being in physical contact with a topmost surface of the second dielectric layer 911 and a topmost surface of the first conductive feature 1010 in a cross-sectional view (see Fig. 12). Regarding claim 11, Leobandung (Fig. 12) discloses wherein the second conductive feature 1202 is laterally shifted with respect to the first conductive feature 1010. Regarding claim 14, Leobandung (Fig. 12) discloses a device comprising: a gate stack 505 over a substrate 102 ([0039]); a first dielectric layer 707 over the gate stack 505 ([0043]), the first dielectric layer comprising a first material (e.g. boron nitride, amorphous carbon, [0043]); a second dielectric layer 911 over the first dielectric layer 707, the second dielectric layer 911 comprising a second material (e.g. hafnium oxide, [0045]) different from the first material 707 (e.g. boron nitride, amorphous carbon, [0043]); gate spacers 114 along sidewalls of the gate stack 505, the first dielectric layer 707, and the second dielectric layer 911 (Fig. 1, [0034]); a third dielectric layer 1103 over the second dielectric layer 911 ([0047]); forming a first conductive feature 1010 adjacent the gate spacers 114 ([0046]); and forming a second conductive feature 1202 contacting an upper surface of the first conductive feature 1010, a bottom surface of the second conductive feature 1202 contacting an upper surface of the second dielectric layer 911 (Fig. 12, [0048]). Regarding claim 16, Leobandung (Fig. 12) discloses wherein the third dielectric layer 1103 extends over the gate spacers 114. Regarding claim 18, Leobandung (Fig. 12) discloses wherein the third dielectric layer 1103 is a non-oxygen-containing material (e.g. borophosphosilicate glass (BPSG), [0048]). Regarding claim 19, Leobandung (Fig. 12) discloses wherein the second dielectric layer 911 is an oxygen-containing material (e.g. hafnium oxide, [0045]). Regarding claim 20, Leobandung (Fig. 12) discloses wherein the first dielectric layer 707 is a non-oxygen-containing material (e.g. boron nitride, amorphous carbon, [0043]). Allowable Subject Matter Claims 5, 10, 12-13, 15 and 17 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. The prior art of record fails to disclose all the limitations recited in the above claims. Specifically, the prior art of record fails to disclose wherein the topmost surface of the first conductive feature is level with a topmost surface of the third dielectric layer (claims 5, 10 and 15); or further comprising a third conductive feature over the gate stack, wherein the third conductive feature extends through the first dielectric layer and the second dielectric layer, and wherein the third conductive feature is in physical contact with a topmost surface of the gate stack (claim 12); or wherein the second conductive feature contacts a sidewall of the first conductive feature (claim 17). The dependent claims being further limiting and definite are also allowable. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to THERESA T DOAN whose telephone number is (571)272-1704. The examiner can normally be reached on Monday, Tuesday, Wednesday and Thursday from 7:00AM - 3:00PM. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, WAEL FAHMY can be reached on (571) 272-1705. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of an application may be obtained from the Patent Application Information Retrieval (PAIR) system. Status information for published applications may be obtained from either Private PAIR or Public PAIR. Status information for unpublished applications is available through Private PAIR only. For more information about the PAIR system, see https://ppair-my.uspto.gov/pair/PrivatePair. Should you have questions on access to the Private PAIR system, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative or access to the automated information system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /THERESA T DOAN/ Primary Examiner, Art Unit 2814
Read full office action

Prosecution Timeline

Aug 07, 2023
Application Filed
Jan 08, 2026
Non-Final Rejection — §102 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
88%
Grant Probability
93%
With Interview (+5.1%)
2y 1m
Median Time to Grant
Low
PTA Risk
Based on 896 resolved cases by this examiner. Grant probability derived from career allow rate.

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