Office Action Predictor
Application No. 18/373,582

SYSTEMS AND METHODS THAT USE INFRARED (IR) SPECTROSCOPY TO MONITOR PROCESS CHEMICALS UTILIZED IN A SEMICONDUCTOR PROCESS

Non-Final OA §103
Filed
Sep 27, 2023
Examiner
HO, ANTHONY
Art Unit
2817
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Tokyo Electron Limited
OA Round
1 (Non-Final)
91%
Grant Probability
Favorable
1-2
OA Rounds
2y 5m
To Grant
93%
With Interview

Examiner Intelligence

91%
Career Allow Rate
1007 granted / 1109 resolved
Without
With
+2.3%
Interview Lift
avg trend
2y 5m
Avg Prosecution
39 pending
1148
Total Applications
career history

Statute-Specific Performance

§101
2.3%
-37.7% vs TC avg
§103
31.8%
-8.2% vs TC avg
§102
40.5%
+0.5% vs TC avg
§112
16.0%
-24.0% vs TC avg
Black line = Tech Center average estimate • Based on career data

Office Action

§103
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Election/Restrictions Applicant’s election of Group I, claims 1-17, in the reply filed on February 5, 2026 is acknowledged. Because applicant did not distinctly and specifically point out the supposed errors in the restriction requirement, the election has been treated as an election without traverse (MPEP § 818.01(a)). Information Disclosure Statement The information disclosure statement (IDS) submitted on September 27, 2023 is in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. The information disclosure statement (IDS) submitted on October 28, 2024 is in compliance with the provisions of 37 CFR 1.97. Accordingly, the information disclosure statement is being considered by the examiner. Claim Rejections - 35 USC § 103 In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. Claim(s) 1 is/are rejected under 35 U.S.C. 103 as being unpatentable over Lee et al (US Pub 2005/0202564) in view of Yasuhiko (JP 07-111232). In re claim 1, Lee et al discloses a method to monitor process chemicals used in a semiconductor process, the method comprising: monitoring the liquid before the liquid is dispensed onto the surface of the substrate (i.e. see at least claim 9), wherein said monitoring comprises: transmitting infrared (IR) radiation through the liquid (i.e. see at least paragraph 0019); detecting the IR radiation (i.e. through the use of infrared spectrometer 80) absorbed by the liquid at one or more wavelengths (i.e. see at least paragraph 0019); and detecting a composition and a concentration of at least one process chemical included within the liquid based on the IR radiation detected at the one or more wavelengths (i.e. see at least paragraph 0019); and controlling at least one process step performed on the substrate based on the composition or the concentration of the at least one process chemical detected within the liquid (i.e. see at least paragraph 0019). Lee et al does not explicitly disclose dispensing a liquid onto a surface of a substrate. However, Yasuhiko discloses dispensing a liquid (i.e. 21: photoresist) onto a substrate (i.e. 20) (i.e. see at least Abstract; paragraph 0016). The advantage is to prevent the disorder of the shapes of the liquid/photoresist (i.e. see at least Abstract). Thus, it would have been obvious to one of ordinary skill in the art at the time the invention was filed to have modified the method as taught by Lee et al with dispensing a liquid onto a surface of a substrate as taught by Yasuhiko in order to prevent the disorder of the shapes of the liquid/photoresist. Allowable Subject Matter Claims 2-12 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. Claims 13-17 are allowed. The following is an examiner’s statement of reasons for allowance: The closest prior art of Lee et al (US Pub 2005/0202564) either singularly or in combination fails to anticipate or render obvious a method to monitor and control water contamination in a semiconductor process used to process a substrate, the method comprising: dispensing a liquid photoresist material onto a surface of the substrate; monitoring the liquid photoresist material before the liquid photoresist material is dispensed onto the surface of the substrate to coat the surface of the substrate with the liquid photoresist material, wherein said monitoring comprises: transmitting infrared (IR) radiation through the liquid photoresist material; detecting the IR radiation absorbed by the liquid photoresist material at one or more wavelengths; and detecting a concentration of water (H₂O) in the liquid photoresist material based on the IR radiation detected at 1450 nm and/or 1950 nm; and controlling at least one process step performed on the substrate based on the concentration of water detected in the liquid photoresist material as recited in claim 13. Any comments considered necessary by applicant must be submitted no later than the payment of the issue fee and, to avoid processing delays, should preferably accompany the issue fee. Such submissions should be clearly labeled “Comments on Statement of Reasons for Allowance.” Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to ANTHONY HO whose telephone number is (571)270-1432. The examiner can normally be reached 9AM - 5PM, Monday-Friday. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Marlon Fletcher can be reached at 571-272-2063. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /ANTHONY HO/Primary Examiner, Art Unit 2817
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Prosecution Timeline

Sep 27, 2023
Application Filed
Feb 28, 2026
Non-Final Rejection — §103
Mar 31, 2026
Response Filed

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Prosecution Projections

1-2
Expected OA Rounds
91%
Grant Probability
93%
With Interview (+2.3%)
2y 5m
Median Time to Grant
Low
PTA Risk
Based on 1109 resolved cases by this examiner