Prosecution Insights
Last updated: July 17, 2026
Application No. 18/523,286

INTERCONNECTION STRUCTURE HAVING AIR GAP

Non-Final OA §103
Filed
Nov 29, 2023
Examiner
JAHAN, BILKIS
Art Unit
2817
Tech Center
2800 — Semiconductors & Electrical Systems
Assignee
Taiwan Semiconductor Manufacturing Company, Ltd.
OA Round
1 (Non-Final)
88%
Grant Probability
Favorable
1-2
OA Rounds
0m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 88% — above average
88%
Career Allowance Rate
807 granted / 912 resolved
+20.5% vs TC avg
Moderate +10% lift
Without
With
+10.4%
Interview Lift
resolved cases with interview
Typical timeline
2y 4m
Avg Prosecution
22 currently pending
Career history
947
Total Applications
across all art units

Statute-Specific Performance

§101
0.6%
-39.4% vs TC avg
§103
76.7%
+36.7% vs TC avg
§102
8.9%
-31.1% vs TC avg
§112
7.4%
-32.6% vs TC avg
Black line = Tech Center average estimate • Based on career data from 912 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Attorney Docket Number: 0373-0849PUS1 Filling Date: 11/29/23 Inventor: Ku et al Examiner: Bilkis Jahan DETAILED ACTION In the event the determination of the status of the application as subject to AIA 35 U.S.C. 102 and 103 (or as subject to pre-AIA 35 U.S.C. 102 and 103) is incorrect, any correction of the statutory basis (i.e., changing from AIA to pre-AIA ) for the rejection will not be considered a new ground of rejection if the prior art relied upon, and the rationale supporting the rejection, would be the same under either status. Election/Restrictions Applicant’s election without traverse of Group I, claims 1-16 and 21-24 in the reply filed on 06/02/26 is acknowledged. Claim Rejections - 35 USC § 103 3. The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. 4. Claim(s) 1-5, 9, 12 and 13 are rejected under 35 U.S.C. 103 as being unpatentable over Chen (US 2009/0115061 A1). Regarding claim 1, Chen discloses an interconnection structure, comprising: a semiconductor substrate 20 (Fig. 12, Para. 20); an interlayer dielectric layer 24, 42 (Paras. 23, 32) that is disposed over the semiconductor substrate 20, and that is formed with an air gap 36 (Para. 27); and a first trench 56 (Para. 33) that is formed in the interlayer dielectric layer 24, 42, and that is disposed over the air gap 36. Chen does not explicitly disclose the first metal trench. However, Chen discloses a trench is a metal 34 (Para. 32). Therefore, it would have been obvious to one of the ordinary skill of the art before the effective filling date of the claimed invention to obtain the conductive trench 56 is a metal for better electrical connection of the device (Fig. 12, common in the art). Regarding claim 2, Chen discloses the interconnection structure according to claim 1, further comprising: a second metal trench 56 (right) that is formed in the interlayer dielectric layer 24, 42, and that is spaced apart from the first metal trench 56 (left) laterally; and a metal via 34 (Para. 32) that is formed in the interlayer dielectric layer 24, 34, and that extends from the second metal trench 56 to the semiconductor substrate 20; wherein the air gap 36 is spaced apart from the metal via 34 laterally. Regarding claim 3, Chen discloses the interconnection structure according to claim 1, wherein the first metal trench 56 is formed in a top portion of the interlayer dielectric layer 24, 34, and the air gap 36 is formed in a bottom portion of the interlayer dielectric layer 24, 34. Regarding claim 4, Chen discloses the interconnection structure according to claim 1, wherein the interlayer dielectric layer 24, 34 has a first portion 42 (Paras. 3, 32) which is porous and in which the first metal trench 56 is formed. Regarding claim 5, Chen discloses the interconnection structure according to claim 4, wherein the interlayer dielectric layer 24, 42 has a second portion 24 which is different from the first portion in terms of material (Paras. 3, 32, 22, 23, material may be different) and in which the air gap 36 is formed. Regarding claim 9, Chen discloses an interconnection structure (Fig. 12), comprising: a semiconductor substrate 20; an interlayer dielectric layer 24, 42 that is disposed over the semiconductor substrate 20, and that has a bottom portion formed with an air gap 36, a middle portion disposed over the bottom portion, and a top portion disposed over the middle portion (Fig. 12); and a first trench 56 (left) that is formed in the top portion of the interlayer dielectric layer 24, 34; wherein the middle portion 40 (Para. 31) of the interlayer dielectric layer separates the air gap 36 from the top portion of the interlayer dielectric layer 34. Chen does not explicitly disclose a first metal trench. However, Chen discloses a trench is a metal 34 (Para. 32). Therefore, it would have been obvious to one of the ordinary skill of the art before the effective filling date of the claimed invention to obtain the conductive trench 56 is a metal for better electrical connection of the device (Fig. 12, common in the art). Regarding claim 12, Chen discloses the interconnection structure according to claim 9, wherein the top portion 42 and the middle portion 38 (Para. 29) of the interlayer dielectric layer are porous (Paras. 3, 32, 23, 22). Regarding claim 13, Chen discloses the interconnection structure according to claim 12, wherein the bottom portion of the interlayer dielectric layer 24 is different from the top portion of the interlayer dielectric layer 42 in terms of material (Paras. 3, 32, 22, 23, material may be different). Allowable Subject Matter 5. Claims 6-8, 10-11, 14-16 are objected to as being dependent upon a rejected base claim, but would be allowable if rewritten in independent form including all of the limitations of the base claim and any intervening claims. 6. Claims 21-23 and 24 are allowed. 7. The following is an examiner’s statement of reasons for allowance: 8. The applied prior arts neither anticipate nor render the claimed subject matter obvious because they fail to teach the claimed method of fabricating a thin-film transistor (TFT) substrate, the method comprising: the first interlayer dielectric layer includes a first portion disposed between the first air gap and the first metal trench in combination with all other limitations as recited in claim 21. 9. Any comments considered necessary by applicant must be submitted no later than the payment of the issue fee and, to avoid processing delays, should preferably accompany the issue fee. Such submissions should be clearly labeled “Comments on Statement of Reasons for Allowance.” Conclusion 10. Any inquiry concerning this communication or earlier communications from the examiner should be directed to BILKIS JAHAN whose telephone number is (571)270-5022. The examiner can normally be reached Monday-Friday, 8:00 am-5 Pm. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Marlon T Fletcher can be reached at (571)272-2063. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. BILKIS . JAHAN Primary Examiner Art Unit 2817 /BILKIS JAHAN/Primary Examiner, Art Unit 2817
Read full office action

Prosecution Timeline

Nov 29, 2023
Application Filed
Jun 30, 2026
Non-Final Rejection mailed — §103 (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
88%
Grant Probability
99%
With Interview (+10.4%)
2y 4m (~0m remaining)
Median Time to Grant
Low
PTA Risk
Based on 912 resolved cases by this examiner. Grant probability derived from career allowance rate.

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