Prosecution Insights
Last updated: October 02, 2026
Application No. 18/666,435

RF PULSING ASSISTED LOW-K MATERIAL DEPOSITION WITH HIGH DENSITY

Non-Final OA §103
Filed
May 16, 2024
Examiner
CHEN, BRET P
Art Unit
Tech Center
Assignee
Applied Materials Inc.
OA Round
1 (Non-Final)
84%
Grant Probability
Favorable
1-2
OA Rounds
3m
Est. Remaining
99%
With Interview

Examiner Intelligence

Grants 84% — above average
84%
Career Allowance Rate
975 granted / 1154 resolved
+24.5% vs TC avg
Strong +16% interview lift
Without
With
+16.4%
Interview Lift
resolved cases with interview
Typical timeline
2y 7m
Avg Prosecution
37 currently pending
Career history
1178
Total Applications
across all art units

Statute-Specific Performance

§101
0.4%
-39.6% vs TC avg
§103
52.4%
+12.4% vs TC avg
§102
7.1%
-32.9% vs TC avg
§112
27.7%
-12.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 1154 resolved cases

Office Action

§103
Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . DETAILED ACTION Claims 1-20 are pending in this application. Election/Restrictions Applicant’s election without traverse of claims 1-11 in the reply filed on 08/20/2026 is acknowledged. Claims 12-20 are withdrawn from consideration as being directed to a nonelected invention. Applicant is invited to amend the nonelected claims during prosecution for possible rejoinder. Claim Rejections - 35 USC § 103 The following is a quotation of 35 U.S.C. 103 which forms the basis for all obviousness rejections set forth in this Office action: A patent for a claimed invention may not be obtained, notwithstanding that the claimed invention is not identically disclosed as set forth in section 102, if the differences between the claimed invention and the prior art are such that the claimed invention as a whole would have been obvious before the effective filing date of the claimed invention to a person having ordinary skill in the art to which the claimed invention pertains. Patentability shall not be negated by the manner in which the invention was made. This application currently names joint inventors. In considering patentability of the claims the examiner presumes that the subject matter of the various claims was commonly owned as of the effective filing date of the claimed invention(s) absent any evidence to the contrary. Applicant is advised of the obligation under 37 CFR 1.56 to point out the inventor and effective filing dates of each claim that was not commonly owned as of the effective filing date of the later invention in order for the examiner to consider the applicability of 35 U.S.C. 102(b)(2)(C) for any potential 35 U.S.C. 102(a)(2) prior art against the later invention. Claims 1-7, 9 are rejected under 35 U.S.C. 103 as being unpatentable over He (CN 103165416) (see English Translation) in view of Sims et al. (2020/0066987). He teaches a preparation method of a MOS device in which silicon nitride is formed on a substrate by plasma enhanced atomic layer deposition using dichlorosilane and ammonia using a radio frequency power of 20-500W in a chamber (p.3 paragraphs 5-8). However, the reference fails to teach the appropriate frequency or duty cycle. Sims teaches a PEALD method of depositing a silicon nitride film (0083) in which the pulsing frequency can be between 2 Hz and about 100 kHz and duty cycles between 1 and 95% (0107). To utilize the frequency or duty cycle of Sims in the process of He would have been obvious because Sims teaches of using a pulsing frequency and duty cycle to deposit a silicon nitride film. Regarding claim 2, Sims teaches trimethylsilane (0094). Regarding claim 3, He teaches ammonia (p.3 paragraph 8). Regarding claim 4, He teaches 450oC (p.3 paragraph 8). Regarding claim 5, He teaches 20 Torr (p.3 paragraph 8). Regarding claim 6, Sims teaches 2 Hz (0107). Regarding claim 7, Sims teaches 1% (0107). Regarding claim 9, Sims teaches a density of less than about 2.5 g/cm3 (0023). Claim 8 is rejected under 35 U.S.C. 103 as being unpatentable over He (CN 103165416) (see English Translation) in view of Sims et al. (2020/0066987) and further in view of Leedy (7,307,020). The combination of He/Sims fails to teach the appropriate dielectric constant. Leedy teaches that the dielectric constant of silicon nitride can range upward from 3.5 (col.12 lines 1-22). It would have been obvious to utilize silicon nitride with a dielectric constant of 3.5 in the combination with the expectation of success because Leedy teaches of using a dielectric constant of 3.5 with silicon nitride. Claims 8, 10-11 are rejected under 35 U.S.C. 103 as being unpatentable over He (CN 103165416) (see English Translation) in view of Sims et al. (2020/0066987) and further in view of Lei et al. (2018/0245215). The combination of He/Sims fails to teach appropriate dielectric constant. Lei teaches of forming silicon nitride dielectric film (abstract) in which the dielectric constant can be 4 or less (0048). It would have been obvious to utilize silicon nitride with a dielectric constant of 4.0 in the combination with the expectation of success because Lei teaches of using a dielectric constant of 4.0 with silicon nitride. Regarding claim 10, Lei teaches silicon carbonitride (0029). Regarding claim 11, Lei teaches a breakdown voltage of 6 MV/cm (0029). Any inquiry concerning this communication or earlier communications from the examiner should be directed to BRET CHEN whose telephone number is (571)272-1417. The examiner can normally be reached M-F 8:30-8:30 MT. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, Gordon Baldwin can be reached at (571) 272-5166. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /BRET P CHEN/Primary Examiner, Art Unit 1718 09/04/2026
Read full office action

Prosecution Timeline

May 16, 2024
Application Filed
Sep 10, 2026
Non-Final Rejection mailed — §103 (current)

Precedent Cases

Applications granted by this same examiner with similar technology

Patent 12741913
DISPERSION OF FILAMENTS
2y 11m to grant Granted Sep 22, 2026
Patent 12740350
SUBSTRATE PROCESSING METHOD
3y 4m to grant Granted Sep 15, 2026
Patent 12735787
GROUP 2 METAL CONTAINING FILM FORMING COMPOSITIONS AND VAPOR DEPOSITION OF THE FILMS USING THE SAME
2y 8m to grant Granted Sep 15, 2026
Patent 12724349
MONODISPERSE GRANULAR FILM, METHOD FOR FORMING THE MONODISPERSE GRANULAR FILM, SOLAR CELL, METHOD FOR PREPARING THE SOLAR CELL, AND PHOTOVOLTAIC MODULE
2y 7m to grant Granted Sep 01, 2026
Patent 12716127
APPARATUS AND METHOD FOR PRODUCING DOPED DIAMOND LAYERS
2y 5m to grant Granted Aug 25, 2026
Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
84%
Grant Probability
99%
With Interview (+16.4%)
2y 7m (~3m remaining)
Median Time to Grant
Low
PTA Risk
Based on 1154 resolved cases by this examiner. Grant probability derived from career allowance rate.

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