Prosecution Insights
Last updated: August 17, 2026
Application No. 18/768,702

EPITAXY REGIONS EXTENDING BELOW STI REGIONS AND PROFILES THEREOF

Non-Final OA §DP
Filed
Jul 10, 2024
Priority
Aug 13, 2020 — provisional 63/065,192 +3 more
Examiner
VALENZUELA, PATRICIA D
Art Unit
Tech Center
Assignee
Taiwan Semiconductor Manufacturing Company, Ltd.
OA Round
1 (Non-Final)
90%
Grant Probability
Favorable
1-2
OA Rounds
1m
Est. Remaining
92%
With Interview

Examiner Intelligence

Grants 90% — above average
90%
Career Allowance Rate
647 granted / 717 resolved
+30.2% vs TC avg
Minimal +2% lift
Without
With
+2.1%
Interview Lift
resolved cases with interview
Typical timeline
2y 2m
Avg Prosecution
77 currently pending
Career history
797
Total Applications
across all art units

Statute-Specific Performance

§101
1.5%
-38.5% vs TC avg
§103
66.4%
+26.4% vs TC avg
§102
16.9%
-23.1% vs TC avg
§112
6.7%
-33.3% vs TC avg
Black line = Tech Center average estimate • Based on career data from 717 resolved cases

Office Action

§DP
DETAILED ACTION Notice of Pre-AIA or AIA Status The present application, filed on or after March 16, 2013, is being examined under the first inventor to file provisions of the AIA . Double Patenting The nonstatutory double patenting rejection is based on a judicially created doctrine grounded in public policy (a policy reflected in the statute) so as to prevent the unjustified or improper timewise extension of the “right to exclude” granted by a patent and to prevent possible harassment by multiple assignees. A nonstatutory double patenting rejection is appropriate where the claims at issue are not identical, but at least one examined application claim is not patentably distinct from the reference claim(s) because the examined application claim is either anticipated by, or would have been obvious over, the reference claim(s). See, e.g., In re Berg, 140 F.3d 1428, 46 USPQ2d 1226 (Fed. Cir. 1998); In re Goodman, 11 F.3d 1046, 29 USPQ2d 2010 (Fed. Cir. 1993); In re Longi, 759 F.2d 887, 225 USPQ 645 (Fed. Cir. 1985); In re Van Ornum, 686 F.2d 937, 214 USPQ 761 (CCPA 1982); In re Vogel, 422 F.2d 438, 164 USPQ 619 (CCPA 1970); and In re Thorington, 418 F.2d 528, 163 USPQ 644 (CCPA 1969). A timely filed terminal disclaimer in compliance with 37 CFR 1.321(c) or 1.321(d) may be used to overcome an actual or provisional rejection based on a nonstatutory double patenting ground provided the reference application or patent either is shown to be commonly owned with this application, or claims an invention made as a result of activities undertaken within the scope of a joint research agreement. A terminal disclaimer must be signed in compliance with 37 CFR 1.321(b). The USPTO internet Web site contains terminal disclaimer forms which may be used. Please visit http://www.uspto.gov/forms/. The filing date of the application will determine what form should be used. A web-based eTerminal Disclaimer may be filled out completely online using web-screens. An eTerminal Disclaimer that meets all requirements is auto-processed and approved immediately upon submission. For more information about eTerminal Disclaimers, refer to http://www.uspto.gov/patents/process/file/efs/guidance/eTD-info-I.jsp. Claim(s) 1-20 are rejected on the ground of nonstatutory double patenting as being unpatentable over claim(s) 1, 3, 15, 20 of U.S. Patent No. 12074166, in view of Li (USPGPUB DOCUMENT: 2020/0279779, hereinafter Li). Re claim 1 claim(s) 1, 3 of U.S. Patent No. 12074166 teaches device comprising: a semiconductor substrate; isolation regions extending into the semiconductor substrate; a semiconductor fin between the isolation regions, wherein the semiconductor fin protrudes higher than top surfaces of the isolation regions; a gate stack on a top surface and sidewalls of the semiconductor fin; and an epitaxy source/drain region on a side of the semiconductor fin, wherein the epitaxy source/drain region extends to a level lower than top surfaces of the isolation regions, and wherein the epitaxy source/drain region comprises: a first semiconductor layer having a first dopant concentration; and an embedded stressor over and contacting the first semiconductor layer, wherein the embedded stressor has a second dopant concentration higher than the first dopant concentration, and wherein the embedded stressor has an upper portion higher than the top surface of the semiconductor fin, and a lower portion lower than the top surface of the semiconductor fin; a first fin spacer and a second fin spacer on opposing sides of the semiconductor fin, wherein the first semiconductor layer has an additional top surface, and a lowest point of the additional top surface is level with or lower than top ends of the first fin spacer and the second fin spacer. Claim(s) 1, 3 of U.S. Patent No. 12074166 do not disclose a first semiconductor strip and a second semiconductor strips between the isolation regions, a first semiconductor fin and a second semiconductor fin directly over the first semiconductor strip and the second semiconductor strip, respectively; wherein the epitaxy source/drain region comprises: a first semiconductor layer comprising a first portion and a second portion over and contacting the first semiconductor strip and the second semiconductor strip, respectively, wherein the second semiconductor layer comprises a middle part separating the first portion from the second portion. Li discloses a first semiconductor strip(left/right portion of 110 between 125’s) and a second semiconductor strips(left/right of 110 between 125’s of Li) between the isolation regions(left/right 125), respectively, wherein the second semiconductor layer(120-1/120-2/115/180) comprises a middle part separating the first portion from the second portion. It would have been obvious to one of ordinary skill in the art before the effective filling date of the invention to apply the teachings of Li to the teachings of US Patent No. 12074166 in order to reduce the gate-to-source/drain parasitic capacitance, [0004, Li]. In doing so, a first semiconductor fin and a second semiconductor fin [US Patent No. 12074166] directly over the first semiconductor strip(left/right of 110 between 125’s of Li) and the second semiconductor strip(left/right of 110 between 125’s of Li), respectively; wherein the epitaxy source/drain region [US Patent No. 12074166] comprises: a first semiconductor layer comprising a first portion and a second portion over and contacting the first semiconductor strip and the second semiconductor strip, Re claim 2 US Patent No. 12074166 and Li disclose the device of claim 1 further comprising a void underlying the middle part of the second semiconductor layer(120-1/120-2/115/180 of Li). Re claim 3 US Patent No. 12074166 and Li disclose the device of claim 2, wherein the first semiconductor layer(120-1/120-2/115/180 of Li) is exposed to the void. Re claim 4 US Patent No. 12074166 and Li disclose the device of claim 2, wherein the second semiconductor layer(120-1/120-2/115/180 of Li) is exposed to the void. Re claim 5 US Patent No. 12074166 and Li disclose the device of claim 1 further comprising a silicide region over and contacting the second semiconductor layer(120-1/120-2/115/180 of Li). Re claim 6 US Patent No. 12074166 and Li disclose the device of claim 5 further comprising: a third semiconductor layer(120-1/120-2/115/180 of Li) over the second semiconductor layer(120-1/120-2/115/180 of Li); and a contact plug over and contacting the silicide region to form a combined conductive region, wherein the combined conductive region penetrates through the third semiconductor layer(120-1/120-2/115/180 of Li). Re claim 7 US Patent No. 12074166 and Li disclose the device of claim 6, wherein the third semiconductor layer(120-1/120-2/115/180 of Li) comprises a convex top surface, and wherein the combined conductive region penetrates through the convex top surface. Re claim 8 US Patent No. 12074166 and Li disclose the device of claim 7, wherein the second semiconductor layer(120-1/120-2/115/180 of Li) comprises a concave top surface directly underly the convex top surface. Re claim 9 US Patent No. 12074166 and Li disclose the device of claim 6, wherein the second semiconductor layer(120-1/120-2/115/180 of Li) is of p-type. Re claim 10 US Patent No. 12074166 and Li disclose the device of claim 1, wherein the first semiconductor layer(120-1/120-2/115/180 of Li) has a first dopant concentration, and the second semiconductor layer(120-1/120-2/115/180 of Li) has a second dopant concentration higher than the first dopant concentration, and wherein the second semiconductor layer(120-1/120-2/115/180 of Li) has an upper portion higher than the top surface of the first semiconductor fin, and a lower portion lower than the top surface of the first semiconductor fin. Re claim 11 US Patent No. 12074166 and Li disclose the device of claim 1, wherein the epitaxy source/drain region has a cone shape in a cross-section of the device[U.S. Patent No. 12074166]. Re claim 12 claim(s) 15, 20 of U.S. Patent No. 12074166 teaches a device comprising: a semiconductor substrate; isolation regions extending into the semiconductor substrate; a semiconductor fin between the isolation regions, wherein the semiconductor fin protrudes higher than top surfaces of the isolation regions; a gate stack on a top surface and sidewalls of the semiconductor fin; a gate spacer contacting the gate stack; and an epitaxy source/drain region on a side of the semiconductor fin, wherein the epitaxy source/drain region extends to a level lower than top surfaces of the isolation regions, and wherein the epitaxy source/drain region comprises: a first semiconductor layer having a first dopant concentration; and an embedded stressor over and contacting the first semiconductor layer, wherein the embedded stressor has a second dopant concentration higher than the first dopant concentration, and wherein the embedded stressor comprises: an upper portion higher than the top surface of the semiconductor fin to contact a sidewall of the gate spacer; and a lower portion lower than the top surface of the semiconductor fin; wherein the epitaxy source/drain region has a wavy top surface, and the epitaxy source/drain region is of n-type, and the device further comprises: additional isolation regions extending into the semiconductor substrate; an additional semiconductor fin protruding higher than top surfaces of the additional isolation regions; an additional gate stack on a top surface and sidewalls of the additional semiconductor fin; and an additional epitaxy source/drain region on a side of the additional semiconductor fin, wherein the additional epitaxy source/drain region extends to an additional level lower than top surfaces of the additional isolation regions, and a top portion of the additional epitaxy source/drain region has a cone shape, and wherein the additional epitaxy source/drain region is of p-type. Claim(s) 15, 20 of U.S. Patent No. 12074166 do not disclose wherein in a cross-section of the first gate stack, wherein the cross-section is perpendicular to a vertical plane that is parallel to a lengthwise direction of the first gate stack, a second semiconductor layer over and contacting the first semiconductor layer, wherein the second semiconductor layer has a concave top surface; and a third semiconductor layer over and contacting the second semiconductor layer, wherein the third semiconductor layer has a convex top surface directly over the concave top surface. Li discloses wherein in a cross-section of the first gate stack(142/144/150), wherein the cross-section is perpendicular to a vertical plane that is parallel to a lengthwise direction of the first gate stack, a second semiconductor layer(120-1/120-2/115/180) over and contacting the first semiconductor layer(120-1/120-2/115/180), wherein the second semiconductor layer(120-1/120-2/115/180) has a concave top surface; and a third semiconductor layer(120-1/120-2/115/180) over and contacting the second semiconductor layer, wherein the third semiconductor layer has a convex top surface directly over the concave top surface. It would have been obvious to one of ordinary skill in the art before the effective filling date of the invention to apply the teachings of Li to the teachings of US Patent No. 12074166 in order to reduce the gate-to-source/drain parasitic capacitance, [0004, Li]. Re claim 13 US Patent No. 12074166 and Li disclose the device of claim 12, wherein the first semiconductor layer(120-1/120-2/115/180 of Li) has a first germanium atomic percentage, the second semiconductor layer(120-1/120-2/115/180 of Li) has a second germanium atomic percentage higher than the first germanium atomic percentage, and the third semiconductor layer(120-1/120-2/115/180 of Li) has a third germanium atomic percentage higher than the second germanium atomic percentage. Re claim 14 US Patent No. 12074166 and Li disclose the device of claim 12 further comprising: a second semiconductor fin; a second gate stack on the second semiconductor fin[U.S. Patent No. 12074166]; and a second epitaxy semiconductor region aside of the second semiconductor fin, wherein the second epitaxy semiconductor region comprises an embedded stressor, and the embedded stressor comprises: a V-shaped bottom surface, wherein a top end of the V-shaped bottom surface is at a level lower than a top surface of the second semiconductor fin[U.S. Patent No. 12074166]; and a V-shaped top surface, wherein a first portion of the V-shaped top surface is higher than the top surface of the second semiconductor fin, and a second portion of the V-shaped top surface is lower than the top surface of the second semiconductor fin[U.S. Patent No. 12074166]. Re claim 15 US Patent No. 12074166 and Li disclose the device of claim 14 further comprising an additional semiconductor layer(120-1/120-2/115/180 of Li) underlying the embedded stressor, wherein the additional semiconductor layer(120-1/120-2/115/180 of Li) comprises a facet on a (111) surface plane of the additional semiconductor layer(120-1/120-2/115/180 of Li). Re claim 16 US Patent No. 12074166 and Li disclose the device of claim 15, wherein the facet on the (111) surface plane extends to join a top corner of the second semiconductor fin. Re claim 17 US Patent No. 12074166 and Li disclose the device of claim 12 further comprising a silicide region over and contacting the second semiconductor layer(120-1/120-2/115/180 of Li), wherein the silicide region is lower than a top surface of the third semiconductor layer(120-1/120-2/115/180 of Li). Re claim 18 claim(s) 15, 20 of U.S. Patent No. 12074166 teaches teaches a device comprising: a semiconductor substrate; isolation regions extending into the semiconductor substrate; a semiconductor fin between the isolation regions, wherein the semiconductor fin protrudes higher than top surfaces of the isolation regions; a gate stack on a top surface and sidewalls of the semiconductor fin; a gate spacer contacting the gate stack; and an epitaxy source/drain region on a side of the semiconductor fin, wherein the epitaxy source/drain region extends to a level lower than top surfaces of the isolation regions, and wherein the epitaxy source/drain region comprises: a first semiconductor layer having a first dopant concentration; and an embedded stressor over and contacting the first semiconductor layer, wherein the embedded stressor has a second dopant concentration higher than the first dopant concentration, and wherein the embedded stressor comprises: an upper portion higher than the top surface of the semiconductor fin to contact a sidewall of the gate spacer; and a lower portion lower than the top surface of the semiconductor fin; wherein the epitaxy source/drain region has a wavy top surface, and the epitaxy source/drain region is of n-type, and the device further comprises: additional isolation regions extending into the semiconductor substrate; an additional semiconductor fin protruding higher than top surfaces of the additional isolation regions; an additional gate stack on a top surface and sidewalls of the additional semiconductor fin; and an additional epitaxy source/drain region on a side of the additional semiconductor fin, wherein the additional epitaxy source/drain region extends to an additional level lower than top surfaces of the additional isolation regions, and a top portion of the additional epitaxy source/drain region has a cone shape, and wherein the additional epitaxy source/drain region is of p-type. Claim(s) 15, 20 of U.S. Patent No. 12074166 do not teaches wherein the epitaxy source/drain region comprises: a first semiconductor layer having a first concave top surface; and a second semiconductor layer over and contacting the first semiconductor layer, wherein the second semiconductor layer has a second concave top surface; and a third semiconductor layer over the second semiconductor layer, wherein the third semiconductor layer has a convex top surface. Li discloses wherein the epitaxy source/drain region comprises: a first semiconductor layer(120-1/120-2/115/180) having a first concave top surface; and a second semiconductor layer(120-1/120-2/115/180) over and contacting the first semiconductor layer, wherein the second semiconductor layer has a second concave top surface; and a third semiconductor layer(120-1/120-2/115/180) over the second semiconductor layer, wherein the third semiconductor layer has a convex top surface. It would have been obvious to one of ordinary skill in the art before the effective filling date of the invention to apply the teachings of Li to the teachings of US Patent No. 12074166 in order to reduce the gate-to-source/drain parasitic capacitance, [0004, Li]. Re claim 19 US Patent No. 12074166 and Li disclose the device of claim 18, wherein the epitaxy source/drain region(region of 120-1/120-2/115/180 of Li) has a cone shape in a cross-section of the device. Re claim 20 US Patent No. 12074166 and Li disclose the device of claim 18, wherein the first concave top surface(please see region of 120-1/120-2/115/180 of Li) comprises a first part and a second part close to and separated from each other. Conclusion Any inquiry concerning this communication or earlier communications from the examiner should be directed to PATRICIA D VALENZUELA whose telephone number is (571)272-9242. The examiner can normally be reached Monday-Friday 10am-6pm EST. Examiner interviews are available via telephone, in-person, and video conferencing using a USPTO supplied web-based collaboration tool. To schedule an interview, applicant is encouraged to use the USPTO Automated Interview Request (AIR) at http://www.uspto.gov/interviewpractice. If attempts to reach the examiner by telephone are unsuccessful, the examiner’s supervisor, William Partridge can be reached at 571-270-1402. The fax phone number for the organization where this application or proceeding is assigned is 571-273-8300. Information regarding the status of published or unpublished applications may be obtained from Patent Center. Unpublished application information in Patent Center is available to registered users. To file and manage patent submissions in Patent Center, visit: https://patentcenter.uspto.gov. Visit https://www.uspto.gov/patents/apply/patent-center for more information about Patent Center and https://www.uspto.gov/patents/docx for information about filing in DOCX format. For additional questions, contact the Electronic Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a USPTO Customer Service Representative, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000. /PATRICIA D VALENZUELA/Primary Examiner, Art Unit 2812
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Prosecution Timeline

Jul 10, 2024
Application Filed
Jul 29, 2026
Non-Final Rejection mailed — §DP (current)

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Study what changed to get past this examiner. Based on 5 most recent grants.

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Prosecution Projections

1-2
Expected OA Rounds
90%
Grant Probability
92%
With Interview (+2.1%)
2y 2m (~1m remaining)
Median Time to Grant
Low
PTA Risk
Based on 717 resolved cases by this examiner. Grant probability derived from career allowance rate.

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